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ビー・テップ

addressGunma/Ota-shi/956-3 Yura Town
phone0276-30-4313
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last updated:Jun 28, 2023
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Water treatment equipment Water treatment equipment
Oil-water separation device related Oil-water separation device related
Solid waste collection device Solid waste collection device
Ultrasonic flow meter Ultrasonic flow meter
What is a scale watcher? What is a scale watcher?
Scale Watcher Case Study Scale Watcher Case Study
Steel company Steel company
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Scale

Scale Watcher Case Study

Explanation of scale watcher case study

Case Study of Scale Watcher Implementation: Water Treatment Equipment - Medium Cooling Tower Edition

Reduce water usage by 50-80%! Introducing case studies on the effects of implementing industrial water treatment systems.

We would like to introduce the case study of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher" handled by B-Tep Co., Ltd. In chemical water quality management, water is forced to blow out at a concentration of about 3 to 5 times that of the raw water, whereas "Scale Watcher" can achieve a concentration of 10 times that of the raw water, allowing for a reduction in water usage by 50 to 80%. Scales that were adhered to the filling material will gradually soften and peel off after the operation of this product, improving cooling efficiency as well. [Case Study] ■ Installed in a medium-sized cooling tower ■ Introduction Effects - Achieves a concentration of 10 times that of the raw water - Reduces water usage by 50 to 80% *For more details, please refer to the PDF materials or feel free to contact us.

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Case Study of Scale Watcher Implementation: Water Treatment Equipment for Large Cooling Towers

Achieving significant cost reductions! Introducing a case study on the effects of implementing industrial water treatment systems.

We would like to introduce the case study of the implementation effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher," handled by Be-Tep Co., Ltd. In a system that had been injecting chemicals at a cost of 500,000 to 600,000 yen per month (approximately 7 million yen annually) since installation, we conducted a 6-month test of our product under the condition of no chemical injection. During the open inspection after 6 months, we confirmed that there was no scale adhesion at all on the areas painted white. In the CT management after the introduction of "Scale Watcher," we achieved complete no chemical injection, except for chlorine treatment for slime prevention, in the sixth year. [Case Study] ■ Installed in a large cooling tower ■ Installation locations - Pipe diameter 300mm x 1 unit - Pipe diameter 450mm x 1 unit ■ Implementation effects - Significant reduction in expenses achieved *For more details, please refer to the PDF document or feel free to contact us.

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[Scale Watcher Introduction Case Study] Water Treatment Equipment - Large Capacitor Edition

Cleaning with high-pressure washing is possible! Introducing case studies on the effects of implementing heavy industrial model water treatment systems.

We would like to introduce the case study of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher" handled by B-Tep Co., Ltd. After the introduction of this product, we aimed to improve the issues caused by hard scale adhesion in the cooling water line of the reaction tank. As a result, the hard scale softened, making it possible to clean with high-pressure washing. This product is also used in various other settings, such as "stores and kitchen equipment" and "leisure facilities," where a wide range of improvement effects have been confirmed. [Case Study] ■ Improvement of hard scale adhesion issues in the cooling water line of the reaction tank ■ Introduction Effects - Hard scale softened - Cleaning possible with high-pressure washing *For more details, please refer to the PDF document or feel free to contact us.

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[Scale Watcher Implementation Case Study] Water Treatment Equipment - Paper Company Edition

Significant improvements in maintenance! Introducing case studies on the effects of implementing industrial water treatment systems.

We would like to introduce the case study of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher" handled by B-Tep Co., Ltd. In the flue gas desulfurization tower (absorption tower) of a certain paper company, a scale prevention agent was injected, and the 26 filtration process filters were cleaned every three months, requiring one man-hour per filter. Six months after installing our product, the use of the scale prevention agent was stopped, no clogging of the filtration process filters was observed, and cleaning became unnecessary, significantly improving maintenance. 【Case Study】 ■ Flue Gas Desulfurization Tower (Absorption Tower) ■ Challenges - Cleaning of 26 filtration process filters every three months ■ Introduction Effects - No clogging observed, cleaning unnecessary - Significant improvement in maintenance *For more details, please refer to the PDF materials or feel free to contact us.

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[Scale Watcher Introduction Case Study] Water Treatment Equipment - Wastewater Equipment Edition

Significant reduction in the use of detergents and chemicals! Introducing case studies on the effects of implementing water treatment systems for light industry.

We would like to introduce the case studies of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher," handled by B-Tep Co., Ltd. In wastewater facilities, the usage of detergents and chemicals (caustic soda) was high, leading to increased burden on wastewater treatment facilities and difficulties in their management. After the installation of our product, most dirt could be washed away with just water in the work area. The amount of detergents and chemicals used was significantly reduced, and the burden on wastewater treatment facilities and management was greatly diminished. The fats that had been stuck could also be easily washed away with regular cleaning, resulting in a significant improvement in the work environment. 【Case Study】 ■ Installed in wastewater facilities ■ Issues - High usage of detergents and chemicals (caustic soda) increasing the burden on wastewater treatment facilities - Slippery floors in the work area leading to accidents - Bad odors from fats sticking in gutters and drainage pits ■ Introduction Effects - Significant reduction in the usage of detergents and chemicals - Greatly reduced burden on wastewater treatment facilities and management - Significant improvement in the work environment *For more details, please refer to the PDF document or feel free to contact us.

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[Scale Watcher Introduction Case Study] Water Treatment Equipment - Food Company Edition

Demonstrating effectiveness through high-temperature water washing! Introducing case studies on the benefits of industrial model water treatment systems.

We would like to introduce the case studies of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher" handled by B-Tep Co., Ltd. After introducing this product, we performed scale removal from cooking, sterilization, and disinfection equipment. It demonstrated effectiveness through high-temperature water (CIP) cleaning, softening hard scale, and most dirt could be easily rinsed away with water. [Case Studies] ■ Scale removal from cooking, sterilization, and disinfection equipment ■ Introduction Effects - Hard scale softened - Effectiveness demonstrated through high-temperature water (CIP) cleaning *For more details, please refer to the PDF materials or feel free to contact us.

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[Scale Watcher Introduction Case Study] Water Treatment Equipment for Beverage Manufacturers

Removal of scale in the bottle washing line! Introducing case studies on the effects of industrial-grade water treatment equipment.

We would like to introduce the effectiveness of the frequency modulation electromagnetic field water treatment device "Scale Watcher" handled by B-Tep Co., Ltd. At a certain beverage manufacturer, silica and calcium contained in water droplets from bottles washed at high temperatures were adhering in large quantities to the inner surfaces of the device and the discharge section. Since this area is part of the customer tour route, they faced significant difficulties with cleaning operations. After the introduction of our product, it became easy to remove these deposits with a high-pressure cleaner, and the area is kept clean with just daily cleaning operations. [Case Study] ■ Removal of scale and prevention of re-adhesion on the bottle washing line ■ Issues - Large amounts of silica and calcium adhering to the inner surfaces of the device and the discharge section ■ Effects of Introduction - Easy removal with a high-pressure cleaner - Kept clean with just daily cleaning operations *For more details, please refer to the PDF document or feel free to contact us.

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[Scale Watcher Introduction Case Study] Water Treatment Equipment - Semiconductor Factory Edition

Removal of scale in scrubbers and humidifiers! Introducing case studies on the effects of implementing industrial-grade water treatment systems.

We would like to introduce the case study of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher" handled by B-Tep Co., Ltd. In a certain semiconductor factory's exhaust gas treatment scrubber, during the chemical injection, maintenance was performed 3 to 4 times a year, with labor costs of 250,000 to 300,000 yen per time, and all teralets were disposed of as industrial waste. After the introduction of our product, clogging of the shower nozzles, discharge piping, and strainers was eliminated, and maintenance was reduced to only high-pressure cleaning. Additionally, it has been used in "printed circuit board developing tanks" and "pure water regeneration treatment devices," where improvement effects have been confirmed. [Case Study] ■ Improvement of issues in exhaust gas treatment scrubber ■ Challenges - All teralets were disposed of as industrial waste ■ Introduction Effects - No clogging of shower nozzles, discharge piping, and strainers - Maintenance reduced to only high-pressure cleaning *For more details, please refer to the PDF document or feel free to contact us.

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[Scale Watcher Implementation Case Study] Water Treatment Equipment: Water Supply and Hot Water Equipment Edition

Confirmation of black rust on piping! Introducing case studies on the effects of implementing water treatment systems for light industrial use.

We would like to introduce the case studies of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher," handled by B-Tep Co., Ltd. In water supply and hot water systems, many of the pipes currently in use are experiencing red rust, leading to increased repair costs such as pipe replacement, as well as issues with water contamination and odor. After the installation of our product, the red rust was softened and removed, and black rust formation was confirmed. Additionally, there were improvements in the softening and peeling of red rust and suppression of its occurrence. Furthermore, it has been used in various settings such as "stores and kitchen facilities" and "leisure facilities," where a wide range of improvement effects have been confirmed. 【Case Studies】 ■ Red rust occurrence in water supply and hot water system pipes ■ Issues - Increased repair costs such as pipe replacement - Water contamination and odor, red water in hot water pipes ■ Introduction Effects - Softening and peeling of red rust, suppression of occurrence - Prevention of dirt adhesion - Rehabilitation of pipes and threefold extension of lifespan *For more details, please refer to the PDF materials or feel free to contact us.

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[Scale Watcher Introduction Case Study] Water Treatment Equipment - De-oiling Edition

Introducing examples of scale removal and oil separation promotion in house manufacturer degreasing lines!

We would like to introduce the case study of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher" handled by B-Tep Co., Ltd. When scale adhered to the heat exchanger, it could not maintain a consistent temperature, and there was a large amount of hardened scale. After operating our product, the scale softened after six months and could be easily wiped off with a finger. [Case Study] ■ Scale removal and oil separation promotion in the degreasing line of a house manufacturer ■ Issues - Inability to maintain a consistent temperature - Large amounts of hardened scale ■ Introduction Effects - Scale softening - Could be easily wiped off with a finger *The PDF material available for download is a digest version. If you would like the complete version, please contact us.

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Case Study of Scale Watcher Implementation: Water Treatment Equipment - Small Cooling Tower Edition

Scale removal for freeze prevention heaters! Introducing case studies on the effects of implementing industrial-grade water treatment systems.

We would like to introduce the case study of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher," handled by B-Tep Co., Ltd. Cooling towers, during the process of circulating water, leave behind calcium and other minerals that do not evaporate, leading to gradual concentration and significant accumulation on the surfaces of the equipment. As a result, cleaning is typically performed using chemicals; however, "Scale Watcher" softens and detaches the adhered scale without the use of chemicals. In a case where heater pipes were stuck due to scale, causing failures, after the introduction of this product, during maintenance six months after SW operation, the scale was softened and removed, allowing for normal operation. [Case Study] ■ Scale removal from freeze prevention heaters ■ Issue - Heater pipes were stuck due to scale, causing failures. ■ Introduction Effect - Scale was softened and removed, allowing for normal operation. *For more details, please refer to the PDF document or feel free to contact us.

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Case Study of Scale Watcher Implementation: Water Treatment Equipment - Large Compressor Edition

Significant reduction in maintenance costs! Introducing case studies on the effects of implementing industrial-grade water treatment systems.

We would like to introduce the case study of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher," handled by Be-Tep Co., Ltd. Traditionally, the management of cooling water for compressors involved stopping the device when the water temperature became too high to cool, opening the heat exchanger, and performing maintenance tasks such as acid cleaning. During the open maintenance one year after chemical treatment, the high-pressure jet cleaning could not remove the adhered scale, and replacing the tubes for acid cleaning incurred significant costs and time due to the need for relocation. One year after the introduction of "Scale Watcher," open maintenance allowed for easy scale removal with jet cleaning, enabling simple on-site cleaning and achieving significant reductions in costs and time. [Case Study] ■ Installed on a large compressor ■ Challenges - High-pressure jet cleaning could not remove adhered scale - Incurred significant costs and time ■ Introduction Effects - Easy scale removal with jet cleaning - Achieved significant reductions in maintenance costs and time *For more details, please refer to the PDF document or feel free to contact us.

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[Scale Watcher Introduction Case Study] Water Treatment Equipment - Large Heat Exchanger Edition

Achieving scale removal without chemical injection! Introducing case studies on the effectiveness of industrial-grade water treatment systems.

We would like to introduce the case study of the effectiveness of the frequency modulation electromagnetic field water treatment device "Scale Watcher," handled by B-Tep Co., Ltd. Maintenance work on heat exchangers had been a significant challenge due to the need to manually clean hard scale from each tube one by one. After the introduction of this product, the scale was softened without the use of chemicals, resulting in a significant improvement in maintenance work. Moreover, even after two years, the softening of the adhered scale was confirmed, leading to its adoption in various domestic factories. [Case Study] ■ Installed in a beverage manufacturer's heat exchanger ■ Challenges ・Manual cleaning of hard scale from each tube ■ Effects of Introduction ・Scale softened without the use of chemicals ・Maintenance work significantly improved *For more details, please refer to the PDF document or feel free to contact us.

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[Scale Watcher Introduction Case Study] Water Treatment Equipment - Chemical Company Edition

No chemical injection for softening and adhesion prevention! Introducing case studies on the effects of industrial-grade water treatment systems.

We would like to introduce the case study of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher" handled by Be-Tep Co., Ltd. In chemical companies, open cleaning was typically performed every 2.5 months. After the installation of this product, there was no decrease in thermal efficiency, and no scale blockage was observed inside the tubes. Maintenance has become possible with simple tasks limited to regular inspection openings. [Case Study] ■ Softening of silica scale inside large heat exchange tubes ■ Issues ・ Open cleaning was usually performed every 2.5 months ■ Introduction Effects ・ Maintenance has become possible with simple tasks limited to regular inspection openings *For more details, please refer to the PDF materials or feel free to contact us.

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[Scale Watcher Implementation Case Study] Water Treatment Equipment for Thermal Power Plants

Significantly reduce grit exchange costs! Introducing case studies on the effects of implementing industrial-grade water treatment systems.

We would like to introduce the case study of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher," handled by B-Tep Co., Ltd. At a certain thermal power plant, during the regular maintenance period in May to June each year, they performed work such as chipping off hard scale adhered to the walls, floors, and beams inside the desulfurization tower using hammers and scrapers, in addition to high-pressure washing. However, due to the thick and firmly adhered scale, they were replacing 3,000 to 4,000 grit pieces with new ones, and all grit with large amounts of adhered scale was treated as industrial waste. After introducing our product, only a few dozen grit pieces were replaced after one year, resulting in a significant reduction in replacement costs. Although there was some scale adhesion in parts of the absorption tower, it was easily removed with just jet washing. [Case Study] ■ Prevention of hard scale adhesion in flue gas desulfurization plants ■ Issues - Thick scale adhered, requiring replacement of 3,000 to 4,000 pieces with new ones ■ Introduction Effects - Only a few dozen grit pieces were replaced after one year - Significant reduction in replacement costs - Easily removed with just jet washing *For more details, please refer to the PDF document or feel free to contact us.

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[Scale Watcher Implementation Case Study] Water Treatment Equipment: Store and Kitchen Equipment Edition

Significant reduction in the use of detergents and rinse agents! Introducing case studies on the effects of implementing light industrial water treatment systems.

We would like to introduce the case studies of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher," handled by B-Tep Co., Ltd. In stores and kitchen facilities, the usage of detergents and rinsing agents was high, leading to increased costs, and there were issues such as hard white scale adhering to the inside of cleaning machines that could not be removed. After installing this product, we were able to significantly reduce the usage of detergents and rinsing agents, and the hard scale softened and detached. Additionally, the flow of wastewater improved, unpleasant odors were mitigated, and floors became clean and non-slip with just water washing, effectively removing oil stains. 【Case Study】 ■ Installed in stores and kitchen facilities ■ Issues - High usage of detergents and rinsing agents leading to increased costs - Hard white scale adhering to the inside of cleaning machines that could not be removed ■ Introduction Effects - Significant reduction in the usage of detergents and rinsing agents - Hard scale softened and detached - Improved flow of wastewater and reduced unpleasant odors *For more details, please refer to the PDF document or feel free to contact us.

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[Scale Watcher Introduction Case Study] Water Treatment Equipment for Leisure Facilities

35% reduction in pool chlorine input! Introducing case studies on the effects of implementing a light industrial water treatment system.

We would like to introduce the case study of the introduction effect of the frequency modulation electromagnetic field water treatment device "Scale Watcher" handled by B-Tep Co., Ltd. In leisure facilities, the excessive use of chlorine disinfectants resulted in a strong chlorine odor, skin irritation, clogging of filter cartridges, and problems due to decreased capacity from the hardening of filter media. After installing this product, the solubility of chlorine improved, making it easier to maintain the concentration standards. The usage of chlorine disinfectants was reduced by 35%, and the odor was also mitigated, creating a more comfortable environment. Additionally, the processing capacity of the filters significantly improved, and backwashing of the filter media became easier. Furthermore, it contributes to the improvement of environments in golf course sprinklers and bathrooms/toilets. [Case Study] ■ Installed in a leisure facility (pool) ■ Issues - Strong chlorine odor and concerns about skin irritation due to excessive use of chlorine disinfectants - Decreased capacity due to clogging of filters and hardening of filter media - Increased costs due to more frequent replacements ■ Introduction Effects - 35% reduction in the use of chlorine disinfectants - Significant improvement in filter processing capacity - Easier backwashing of filter media *For more details, please refer to the PDF document or feel free to contact us.

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[Scale Watcher Introduction Case Study] Water Treatment Equipment - Rolling Edition

Achieving pipe extension! Introducing a case study on the installation effects in a steel mill rolling heating furnace!

We would like to introduce the case study of the introduction effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher," handled by B-Tep Co., Ltd. After installing this product in the heating furnace of a steel mill and conducting a regular inspection three months later, we opened the strainer section and confirmed that there was no clogging of the mesh and that scale softening was observed. Additionally, when the coil section was installed in the 300A cooling water piping, there have been no cooling water issues even after seven years since the introduction. [Case Study] ■ Installation effects in the heating furnace of a steel mill ■ Issues ・Clogging of the mesh ■ Introduction effects ・Confirmed scale softening *The PDF materials available for download are a digest version. If you would like the complete version, please contact us.

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[Scale Watcher Implementation Case Study] Water Treatment Equipment - Casting Edition

Introducing examples of installation effects in the cooling line of a cast iron foundry furnace!

We would like to introduce the implementation effects of the frequency modulation electromagnetic field water treatment device "Scale Watcher" handled by B-Tep Co., Ltd. To verify the installation effects in the cooling line of a casting factory furnace, we installed this product on the water supply side of the cooling water for the induction path (high frequency and low frequency) equipment. After one year of operation, the interior of the cooling water piping showed that the softened deposits could be easily removed, and the inner surface had formed a black rust film, indicating that the reduction effect of this product was functioning well. [Case Study] ■ Installation effects in the cooling line of a cast iron factory furnace ■ Issues - Softened deposits do not easily detach ■ Implementation effects - Deposits can be easily removed - Inner surface forms a black rust film *The PDF materials available for download are a digest version. If you would like the complete version, please contact us.

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[Case Study Collection] Numerous Achievements in Cooling Lines of Steel and Foundry Plants! Water Treatment Equipment

Achieve scale softening removal by installing in the cooling water piping of steel mill reheating furnaces and in the cooling lines of foundries! A comprehensive 36-page case study is available!

This case study collection includes examples of the introduction of industrial-grade water treatment systems capable of signal processing without the use of chemicals. We present numerous cases where significant cost reductions have been achieved through the implementation of this product in cooling water, cooling towers, compressors, and more. 【Featured Cases (Excerpt)】 ■ Installation case in a steel mill rolling heating furnace: Reduced flow rate with no abnormalities for 7 years ■ Installation case in a foundry furnace cooling line: Change from red rust to black rust confirmed by X-ray analysis *For more details, please refer to the PDF materials or feel free to contact us. *This PDF material is a digest version. If you would like the "full version," please inquire.

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[Case Study Collection] Signal Processing Technology Without Chemicals! Water Treatment Equipment Heavy Industry Model

A must-see for those struggling with water treatment! 【Digest Version of Water Treatment Implementation Case Studies】 The complete version includes numerous case studies on the effects of introducing Scale Watcher across all 36 pages!

This case study collection features examples of the introduction of industrial models of chemical-free water treatment systems made possible by signal processing technology. We present numerous cases where significant cost reductions were achieved through the implementation of this product, such as improving scale adhesion on heat exchangers and compressors without chemical injection. 【Featured Cases (Excerpt)】 ■ Cooling Tower: Successful softening and detachment of scale; suppression of increased water conductivity leading to reduced usage; complete chemical-free operation achieved except for chlorine treatment for slime control. *For more details, please refer to the PDF document or feel free to contact us. *This PDF document is a digest version. If you would like the "full version," please inquire.

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[Case Study Collection] For removing red rust and extending the life of pipes! Water treatment equipment that does not use chemicals.

A case study demonstrating significant cost savings achieved with a chemical-free water treatment device, Scale Watcher, has been released!

This case study collection presents examples of the scale watcher effect of water treatment devices using signal processing technology without the use of chemicals. Without using chemicals and without stopping the water line, it enables the removal of red rust from water supply and hot water systems and extends the lifespan of piping. In hospitals, schools, office buildings, condominiums, hotels, commercial facilities, pools, and recreational facilities, we introduce the improvement of red rust and attached scale in the water supply system, as well as the improvement of odors caused by oil adhesion in the drainage system, showcasing the wide-ranging benefits of implementing our solutions in water supply and drainage lines. *For more details, please refer to the PDF materials or feel free to contact us.

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Introduction of the effects! Presentation of chemical-free treatment using the water treatment device Scale Watcher.

Signal processing technology as a substitute for chemical treatment! Introducing the effects of implementing scale watchers!

The current situation during chemical treatment involves performing maintenance work in-house using chemicals, or outsourcing maintenance inspections through contracts with chemical manufacturers. Additionally, during chemical treatment, there are issues such as the high cost of chemicals that require annual budget allocation, and the fact that cleaning operations are conducted about twice a year despite the use of chemicals. Our water treatment device, "Scale Watcher," not only allows us to propose and implement the courage to move away from chemicals within the company, but it can also be easily installed on the outside of pipes without cutting existing piping. 【Benefits of Implementation】 ■ Significant reduction in chemical costs ■ Maintenance work is greatly improved due to the softening and detachment of adhered scale ■ Water conductivity does not increase, leading to a substantial reduction in water usage ■ The running cost after introducing SW is only the electricity cost (around 100W) *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Introduction Effects] Water Treatment Device 'Scale Watcher'

35% reduction in pool chlorine input! A case that has also reduced odors and created a comfortable environment!

We would like to introduce a case study of reducing chlorine levels in pools and bathing facilities using our "Scale Watcher." Before installation, the strong chlorine smell was due to excessive use of chlorine agents, and problems arose from decreased filtration capacity caused by filter clogging and media hardening. After installation, the solubility of chlorine improved, making it easier to maintain concentration standards, and the amount of chlorine agents used was reduced by 35%. The filtration capacity significantly improved, and backwashing of the media became easier. 【Case Summary】 ■ Before Installation - Strong chlorine smell due to excessive use of chlorine agents - Increased costs due to more frequent replacements ■ After Installation - Improved chlorine solubility made it easier to maintain concentration standards - Odor was reduced, creating a more comfortable environment *For more details, please refer to the PDF document or feel free to contact us.

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No more worries! Solve the maintenance challenges of flue gas desulfurization plants with water treatment!

Scale Watcher will change the three major challenges of scheduled maintenance! Significantly reduce long equipment downtime, high costs, and cleaning labor hours!

We would like to introduce a case study on the effectiveness of our water treatment device, the "Scale Watcher." At a certain thermal power plant, during the regular maintenance period in May and June each year, they performed tasks such as scraping off hard scale adhered to the walls, floors, and beams of the desulfurization tower using hammers and metal scrapers, in addition to high-pressure washing. However, due to the thick and stubborn scale, they had to replace 3,000 to 4,000 grit pieces with new ones, and all grit pieces with significant scale buildup were treated as industrial waste. After the introduction of our product, only a few dozen grit pieces needed to be replaced after one year, resulting in a significant reduction in replacement costs. Although some scale remained adhered in parts of the absorption tower, it could be easily removed with just jet washing. 【Features】 ■ Shortened maintenance period ■ Significant reduction in maintenance costs ■ Reduction in industrial waste disposal costs ■ Decrease in cleaning labor hours by workers Additionally, it is being increasingly adopted in paper mills, power plants, waste incineration plants, and more. *For more details, please refer to the PDF document or feel free to contact us.

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Water Treatment and Scale Removal Device Scale Watcher [Public Facility Edition]

Adhesion scale softening and peeling effect! Reduction in system downtime has also been confirmed.

We would like to introduce a case study on the effectiveness of the water treatment device "Scale Watcher" in public facilities. Three units of this product were installed in the No. 2 furnace with a capacity of 300t/D. The caustic soda injection rate was 200-250 liters/hour at a concentration of 48%, the Sox emission level was 70-80 ppm/Nm3, and the pH value of the lower circulation water was 8-9 pH. There was a softening and detachment effect on the scale in the desulfurization tower shower line. Additionally, there was a reduction in system downtime due to scale softening. [Case Overview] ■ No. 2 Furnace: 300t/D ■ Three units of this product were installed ■ Caustic soda injection rate: 200-250 liters/hour at a concentration of 48% ■ Sox emission level: 70-80 ppm/Nm3 ■ pH value of lower circulation water: 8-9 pH *For more details, please refer to the PDF document or feel free to contact us.

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Water Treatment and Scale Removal Device: Scale Watcher [Thermal Power Plant Edition]

Effect of lime slurry at 8000 cm/h! No scale adhesion on ceilings or pipes.

We would like to introduce a case study of the installation effects of the water treatment device "Scale Watcher" at a thermal power plant. In the No. 1 flue gas desulfurization tower, during the annual inspection, there was severe scale buildup, making the piping invisible, and the grit was completely caked with gypsum. At the time of the inspection one year after the product was put into operation, there was no scale buildup on the ceiling or piping, and the entire grit was clean. [Case Overview (Partial)] ■ Installed piping: Diameter 1,100mm SGP rubber lining ■ Before operation - Severe scale buildup made the piping invisible - The grit was completely caked with gypsum *For more details, please refer to the PDF document or feel free to contact us.

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Water Treatment and Scale Removal Device Scale Watcher [Incinerator Edition]

Installed in the supply water of large incinerator injection pumps! Significant effects on cooling efficiency and equipment longevity without chemicals.

Introducing case studies of the water treatment device "Scale Watcher" in incinerators. It has improved the prevention of scale adhesion on oil coolers and reduced clogging in water supply pumps and piping to the incinerator. It has had a significant impact on cooling efficiency and extending the lifespan of equipment without the use of chemicals. There are many case studies in various facilities, including medical waste treatment facilities, plastic waste treatment facilities, and combustible waste treatment facilities. 【Effects】 ■ Prevention of scale adhesion on oil coolers ■ Improvement of clogging in water supply pumps and piping to the incinerator 【Case Studies】 ■ Medical waste treatment facilities ■ Plastic waste treatment facilities with 800°C high-temperature processing ■ Combustible waste treatment facilities, etc. *For more details, please refer to the PDF document or feel free to contact us.

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Water Treatment and Scale Removal Device Scale Watcher [Semiconductor Factory Edition]

No clogging in the shower nozzle, discharge piping, or strainer! Maintenance is only high-pressure cleaning.

We would like to introduce a case study on the effectiveness of the water treatment device "Scale Watcher" in a semiconductor factory. Clogging of shower nozzles, discharge piping, and strainers has been eliminated, improving the issues with scrubbers. Additionally, we have achieved improvements in the complete defect rate of substrates and the occurrence rate of rework due to residual copper. [Effects] ■ Improved issues with scrubbers ■ Improved decrease in radiator cooling efficiency ■ Improved complete defect rate of substrates ■ Improved occurrence rate of rework due to residual copper *For more details, please refer to the PDF document or feel free to contact us.

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