日本製鋼所 List of Products and Services

"Tela-TEX" is an operational support system that utilizes the TEX controller for a twin-screw kneading extruder, linking upstream and downstream equipment with TEX to achieve labor-saving in pellet production, enhanced safety, and increased productivity. Additionally, the data logging function supports cause analysis through management of operational data and tracing during abnormal occurrences. This leads to prompt responses, which can reduce raw material losses. 【Features】 ■ A jointly developed product by Tanaka Corporation, Japan Steel Works, and Nikkō YPK Trading Co., Ltd. ■ Contributes to labor-saving and improvement of the working environment through simplification of tasks and ensuring safety. ■ Enables the discovery and resolution of production bottlenecks through management of production volume. ■ Stabilizes production quality by manualizing production conditions through data accumulation. *For more details, please refer to the materials or contact Nikkō YPK Trading Co., Ltd. (a Japan Steel Works Group company), the distributor of this system.

• Other resource recycling

The "Twin-Screw Compounding Extruder TEX" is a machine with high customization capabilities that can accommodate a wide range of materials and processes, offering continuous productivity unlike batch-type systems. It also features high energy efficiency due to heater heat transfer and screw shear, as well as a wide operating range due to high torque, with numerous applications in resin recycling. This document summarizes examples of recycling processes using the "Twin-Screw Compounding Extruder TEX," including chemical recycling, cross-linking cutting, compatibility with biomass materials, and dechlorination treatment. It includes an overview and features of each process. We encourage you to read it. [Contents (excerpt)] ■ Continuous chemical recycling ■ Waste plastic recycling ■ Cross-linking cutting ■ Dechlorination treatment ■ Thermal decomposition of organic waste ■ TRF manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• Other resource recycling

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque (torque density: 18.2 Nm/cm³), temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard accompanying mixing simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide comprehensive support from proposals for auxiliary equipment to installation work. 【Features】 ■ Balances ultra-high torque (torque density: 18.2 Nm/cm³) with ease of use ■ Quick cylinder reconfiguration enabled by unique design, allowing for easy customization ■ Compatible with various raw material extrusion processes using the standard accompanying spare screw elements ■ Compact built-in type is the standard specification, achieving space-saving 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supplyable raw materials ■ Standard specification stock machine (L/D=52.5) available * Delivery times for auxiliary equipment are subject to separate consultation.

• Biomass fuel production equipment

The "TEX Twin-Screw Extruder" is a dechlorination treatment device that efficiently thermally decomposes chlorine-based polymers in waste plastics and enables the efficient removal of hydrogen chloride through a twin-screw extrusion method. Thanks to external heating of the cylinder and the shearing action of the screw, it allows for efficient and uniform melting, plasticizing, and thermal decomposition of waste plastics, which is difficult with conventional heating devices. Additionally, by removing hydrogen chloride gas, waste plastics can be utilized as a more efficient solid fuel or as resources for oil production or gasification. 【Features】 ■ High dechlorination performance ■ Stable dechlorination treatment ■ Prevention of adhesion within the device ■ Flexible adaptability to raw material formulations ■ Efficient melting, plasticizing, and thermal decomposition *For more details, please refer to the PDF document or feel free to contact us.

• others

Our company is working on the development of recycling technology for plastics and rubber with cross-linked structures, which are generally considered difficult to recycle, by utilizing the twin-screw kneading extruder 'TEX'. 'TEX' effectively cuts cross-linking by finely grinding supplied coarse crushed rubber with a kneading screw, followed by applying heat, compression, and shear action. Since the resin temperature, screw rotation speed, and shear stress can be precisely controlled to conditions suitable for cross-link cutting, it enables the continuous production of high-quality recycled products effectively and stably. 【Features】 ■ Equipped with a screen changer at the front for filtering out impurities ■ Allows for filter replacement during operation, enabling continuous operation ■ Further efficiency can be achieved by using liquid additives for cross-link cutting ■ By-products can be collected through venting or slitting, etc. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Other resource recycling

We have released the 'WF-OT' series operation terminal for J-feeders, which features improvements in the LCD screen, number of display languages, communication methods, and more. For future orders and inquiries, please refer to this model. For more details, please refer to the PDF materials or feel free to contact us.

• others

The "LSP-Q" is a high-quality screw that excels in performance balance with higher wear resistance and corrosion resistance than the LSP-H. It also offers an excellent balance of performance and cost, making it our flagship screw material that replaces the conventional LSP-H. 【Features】 ■ Higher wear resistance than LSP-H ■ Higher corrosion resistance than LSP-H ■ Applicable to a wide range of models *For more details, please refer to the PDF document or feel free to contact us.

• Heat and Drying Treatment Systems
• Other resource recycling
• Waste treatment facility

The mixing kneading element "V Kneading" generates high local pressure by concentrating the flow of resin at a single point due to its V-shaped chip, achieving excellent shear mixing performance. It enables stable mixing and transport and can be used similarly to conventional kneading elements. [Examples of Applications] - Mixing of elastomers, polymer alloys, carbon black, TiO2, wood flour, CNF, etc. - Mixing of inorganic fillers and color masterbatches *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Heat and Drying Treatment Systems
• Other resource recycling
• Waste treatment facility

This is an introduction to our continuous chemical recycling technology for plastics, utilizing our twin-screw extruder 'TEX' and associated equipment. The raw materials are continuously decomposed through shear heating by the extruder's screw and heat transfer from the cylinder heater. By condensing and recovering the decomposition gas into liquid monomers downstream of the extruder, we can efficiently remove decomposition gases and residues, resulting in high-quality monomers with harmful substances removed. 【Features】 ■ Efficient continuous production of high-quality recycled plastics ■ Capable of recycling various materials other than acrylic ■ Stable supply of raw materials in various forms, such as film scraps and crushed pieces, to the extruder ■ Specification considerations using a test machine are also possible *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• Other resource recycling

Typically, power transmission cables are insulated with super clean cross-linked polyethylene around the conductor, but in ultra-high voltage transmission (approximately 500,000 volts), charge concentration occurs in the insulating part, leading to the problem of cable failure during transmission. To prevent this, a semiconductive material that slightly discharges electricity inside and outside the insulator is used as a cushioning layer. This document introduces a technology for continuous mixing of the semiconductive layer using a biaxial kneading extruder. [Contents] ■ Featured Technology - Adoption of a special kneading cylinder NIC - Optimization of chip clearance for kneading screws - Control of cylinder temperature - Self-cleaning properties *For more details, please refer to the PDF document or feel free to contact us.

• others

Automobile bumpers are now using grades based on PP resin in many vehicle models from the perspective of improving productivity and recyclability. Since bumper grades require significant improvements in bending modulus and impact strength, the raw material formulation has become complex, increasing the difficulty of compounding. This document introduces the compounding technology of the NEW bumper grade "TEX." We will continue to propose technological developments aimed at further improving quality and enhancing capabilities in compact machinery. [Contents] ■ Equipment configuration ■ Evaluation of dispersion through practical examples ■ Features *For more details, please refer to the PDF document or feel free to contact us.

• others

This document introduces a technology for directly removing high concentrations of volatile components from polymers using a twin-screw extruder "TEX." Our company has established a volatilization technology for monomers and solvents contained in various polymers through numerous verification experiments. We have clearly presented the main technologies for high concentration volatilization, as well as equipment configurations, in diagrams and tables, so please take a moment to read through it. [Contents] ■ Overview ■ Application Examples ■ Volatilization Technology ■ Equipment Configuration *For more details, please refer to the PDF document or feel free to contact us.

• others

This document introduces the "mixing and dispersion technology utilizing screw tip clearance." We investigated the effects of chip clearance on dispersion performance, resin temperature, and specific energy. Experimental results are presented using figures and graphs, and we also explain other special mixing cylinders, NIC. We encourage you to read it. 【Contents】 ■ Overview ■ Experimental Results ■ Special Mixing Cylinder NIC ■ Features of NIC *For more details, please refer to the PDF document or feel free to contact us.

• others

The "EXANET5000" has been released as a dedicated controller for the twin-screw extruder (TEX) with the concept of being more user-friendly. While following conventional operations, it features easy-to-read icons, user-friendly touch controls, J-feeder operation, and a driving support system called "ASSIST MODE." This document introduces features such as the swipe function and improved visual icons, along with diagrams and images. [Contents] ■ Features - Swipe function - Improved visual icons - User interface - ASSIST MODE - Extended function NET100EX (optional) *For more details, please refer to the PDF document or feel free to contact us.

• others

The hardened layer material used on the inner surface of the extruder cylinder must possess sufficient corrosion resistance suitable for each plastic manufacturing process, as well as wear resistance that satisfies long-term continuous operation. 'JMB-22' is utilized by customers operating under advanced processes as a hardened layer material that combines wear resistance and corrosion resistance. This document includes diagrams and features that present a comparison of the wear and corrosion resistance of the current representative cylinder hardened layer materials and our product. We hope that this hardened layer material will provide a new option for processes where material selection has been difficult until now. [Contents] ■ Features ■ Wear resistance and corrosion resistance (diagrams) *For more details, please refer to the PDF document or feel free to contact us.

• Other resource recycling
• Heat and Drying Treatment Systems
• Biomass fuel

The manufacturing process of wood products generates a large amount of fine wood powder. There is a growing movement to reuse this wood powder by compounding it with plastic to create new wood products. Due to various constraints in wood powder compounding, a twin-screw extruder with a deep groove screw like 'TEX' and high torque, along with advanced kneading technology, is required. This document introduces wood powder compounding using our twin-screw extruder 'TEX'. We invite you to read it. 【Contents】 ■ Features of TEX kneading technology - Transport of wood powder - Dispersion of wood powder - Treatment of wood vinegar gas - Pelletizing system ■ Development of wood powder compounding *For more details, please refer to the PDF document or feel free to contact us.

• wood
• Wood processing
• others

Dispersion into a base polymer of masterbatch carbon black is relatively easy, but for this type of compound, minimizing equipment configuration to reduce costs is the key point. To achieve this, it is necessary to monitor the dispersion progress of the materials during the mixing process in the extruder. This document introduces the dilution process of carbon black masterbatch using a twin-screw extruder. Please take a moment to read it. [Contents] - Experimental equipment and conditions - Results, discussion, and conclusion *For more details, please refer to the PDF document or feel free to contact us.

• others

Recycled paper is mainly mentioned as a form of old paper recycling, but there are other uses for old paper, such as cushioning materials and packaging made by blending old paper with plastics, as well as various containers. The blending of old paper and plastics is one of the technologies that should be established urgently from an environmental protection perspective. In the recycling of old paper using an extruder, the various forms of old paper and their low bulk density lead to poor feedability into the extruder. Additionally, since paper is fibrous, it tends to tangle easily, making it a significant challenge to evenly disperse it into the molten plastics. We have achieved the blending of old paper and plastics, as well as pelletizing, using our twin-screw extruder 'TEX'. 【Mixing Technology】 ■ Stability of raw material feed ■ Dispersion of old paper ■ Low-temperature extrusion ■ Devolatilization *For more details, please refer to the PDF materials or feel free to contact us.

• Other resource recycling

Our company uses a twin-screw extruder called 'TEX' for one method of removing volatile components from polymers, known as devolatilization extrusion. To meet the increasingly stringent requirements for reducing residual volatile component concentrations year by year, we have developed a water-addition devolatilization extrusion technology. By injecting water as a devolatilization aid, it is possible to enhance the devolatilization performance to levels that were previously unattainable (residual volatile component concentrations of several +ppm or several ppm). This technology involves providing a kneading section that combines a seal ring and a kneading disk upstream of the vacuum vent, allowing for water injection under high resin pressure. **Advantages of using water as a devolatilization aid:** - Easily obtainable - Inexpensive - High latent heat - Does not react with most resins - Easy to separate *For more details, please refer to the PDF document or feel free to contact us.*

• others

We have developed a recycling technology for cross-linked plastics and cross-linked rubber, which previously had no treatment methods other than incineration for heat energy recovery or landfill, using "TEX." By equipping the system with a screen changer at the front, we can filter out the waste mixed with the crushed material. Additionally, the filter can be easily replaced during operation, allowing for continuous operation. This technology effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials and cross-linked rubber (tires, weather strips, etc.). 【Features】 - Effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials. - Effectively performs cross-link cutting of cross-linked rubber (tires, weather strips, etc.). - Enables continuous production of high-quality recycled products. - Allows stable extrusion by precisely controlling the resin temperature, which is crucial for cross-link cutting. - All by-products can be collected through vents or slits. *For more details, please refer to the PDF document or feel free to contact us.

• others

We are pleased to introduce the successful development of a continuous manufacturing process in the cosmetics field through the application of the high-speed twin-screw extruder 'TEX'. The manufacturing method involves the precise supply of various additives such as main raw materials and UV absorbers from the hopper, followed by the metered supply of fats from the pump into the cylinder for kneading and dispersion. By kneading at high speed, we obtain an emulsion product with a fine and uniform kneading dispersion state. Previously, production was done using batch mixers, but the application of the high-speed twin-screw extruder has enabled improvements in productivity through continuous processing and stabilization of product properties. 【Features】 ■ Fine and uniform kneading dispersion state of emulsion products is achieved through high-speed kneading. ■ Increased productivity through continuous processing. ■ Stabilization of product properties is realized. *For more details, please refer to the PDF document or feel free to contact us.

• others

In this document, we present the results of our considerations when we successfully manufactured ultra-high MI pellets with an MI of 1600 at our technology development center using an underwater cut (UWC) device as a reference technology. The production of high MI pellets used in non-woven fabric production requires advanced operational techniques. We will continue to conduct further studies to ensure that this technology can be reflected in future production machines. We invite you to read it. [Contents] ■ Features of the die in ultra-high MI pellet granulation *For more details, please refer to the PDF document or feel free to contact us.

• others

The screw piece of the extruder is a consumable that wears out due to aging use. Wear of the screw piece can lead to a decrease in processing capacity and deterioration of product quality. It can also cause serious issues such as breakage. For this reason, the screw piece is an important component that must be replaced at the appropriate time. To promptly respond to the demand for such screw piece replacements, we have established a service parts center that stocks frequently used screw shapes. Please feel free to contact us when needed. 【Features】 ■ Shortened delivery time ■ Abundant screw shapes ■ Quality assurance ■ Stocked in individually rust-proof packaged condition ■ Availability of screw pieces for frequently used models and shapes *For more details, please refer to the PDF materials or feel free to contact us.

• others

The production of polymers such as rubber copolymers is generally carried out through methods like emulsion polymerization or solution polymerization. Traditionally, methods using a single-axis pre-dehydrator and an expansion extruder for drying were common, but we have now established a rationalization technology that processes everything with a single twin-screw extruder (TEX), which we would like to introduce. By using a twin-screw intermeshing type screw, efficient transportation and extrusion of polymers are possible. Additionally, issues such as poor feeding of raw materials, slit leakage, and surging instability are resolved. 【Features】 ■ Stable operation ■ Space-saving ■ Energy-saving ■ Prevention of polymer quality degradation *For more details, please refer to the PDF document or feel free to contact us.

• others

We are pleased to introduce a new type of die that incorporates advanced technologies, such as the adoption of insulation structures, and has developed underwater pelletizing technology for high melting point engineering plastics. We have adopted an electric heater heating method that allows for the heating and maintenance of the die at temperatures above 300°C. This eliminates the need for a separately installed heat source device, enabling significant space savings and cost reductions. We will continue to develop various underwater pelletizing machines (UWC) for engineering plastics in the future. Additionally, our resin technology development center is equipped with numerous extruders, allowing for practical performance evaluations. 【Features】 ■ Electric heater heating method - Capable of heating and maintaining the die at temperatures above 300°C ■ Improved flowability with spherical pellets - By pelletizing underwater, we can obtain uniform spherical pellets with good flowability, without vacuum bubbles appearing on the surface. *For more details, please refer to the PDF document or feel free to contact us.

• others

"TKD" is a twist kneading disk that utilizes the advantages of kneading disks and rotors, enabling energy-efficient kneading compared to conventional kneading disks. By using this technology, it is possible to reduce energy consumption and resin temperature by approximately 10% compared to traditional kneading disks. Furthermore, by combining this technology with the special kneading cylinder "NIC," it is possible to reduce energy consumption and resin temperature by approximately 15% compared to conventional kneading disks. 【Features】 - Enables energy-efficient and low-temperature kneading compared to conventional kneading disks. - The disk-shaped rotors are arranged with a phase shift in the screw axis direction. - The chip parts of each rotor can be freely combined for forward and reverse feeding. - The chip parts of each rotor provide appropriate compression and shear action to the material. - Due to the discontinuous effect of the rotors, improvements in kneading dispersion and capacity can be expected. *For more details, please refer to the PDF document or feel free to contact us.

• others

"TEX-FAN" is a kneading simulation software that allows for easy analysis of pressure distribution, temperature distribution, filling rate, residence time, and melting state along the screw axis of a twin-screw extruder in a short amount of time. It can utilize screw shape data from the software "TEX-GEO," which manages screw shapes used in production lines or laboratories as a database. By inputting the various physical properties of the resin and the operating conditions of the extruder, anyone can easily perform simulations. 【Features】 ■ Reduces the development and prototype testing period for materials ■ Effective for streamlining operations during quality adjustments on production lines ■ Utilizes screw shape data created with "TEX-GEO" ■ Easy simulation for anyone ■ Enhances efficiency in theoretical analysis and development period reduction in process development and new material development *For more details, please refer to the PDF document or feel free to contact us.

• Other Software
• Analysis and prediction system

"BMS" is an essential technology for consistently producing high-quality compound products. Instead of kneading with shear force at the chip section like conventional KD, it performs mixing primarily through agitation using numerous notched sections. Additionally, with fewer short passes and less kneading unevenness compared to KD, it enables uniform kneading equivalent to KD with a shorter L/D. [Features] - Mixing primarily through agitation using numerous notched sections - Achieves uniform kneading equivalent to KD with a shorter L/D - Suitable for GF compounds - Can accommodate compounds with varying viscosities by arranging in multiple stages - Advantageous for kneading oils and liquid flame retardants *For more details, please refer to the PDF document or feel free to contact us.

• Biomass fuel
• Heat and Drying Treatment Systems
• Other resource recycling

"TEX-GEO" is a software for twin-screw extruders that allows you to manage screw shapes used in production lines or laboratories as a database. Screw shape diagrams that were previously created by hand can now be edited, saved, and printed in a clear style. By managing screw shapes in a database, efficiency in process development and new material development is expected. 【Features】 ■ Allows management of screw shapes as a database ■ Enables editing, saving, and printing of screw shape diagrams in a clear style ■ Expected to improve efficiency in process development and new material development ■ Screw shape data created with this software can also be used in our developed mixing simulation software "TEX-FAN" ■ Easily configure screw shapes by simply selecting and dropping the screw pieces you want to add *For more details, please refer to the PDF materials or feel free to contact us.

• Other Software

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque, temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide total support, including proposals for auxiliary equipment and installation work. 【Features】 ■ Balances ultra-high torque with ease of use ■ Easy operability (cylinder detachment mechanism, use of cartridge heaters) ■ Compatible with various raw material extrusion processes using standard screw elements ■ Capable of incorporating a wide range of auxiliary equipment and our unique technologies ■ Compact motor belt drive type is standard, achieving space-saving design 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supply materials that can be processed ■ Long vent cylinder for efficient degassing *For more details, please refer to the PDF document or feel free to contact us.

• Biomass fuel production equipment

We would like to propose the "Delta Crown," which improves uniform discharge performance compared to conventional structured crowns. The smoothly changing land equalizes the flow velocity distribution in the width direction. It can achieve uniform discharge even for viscous resins that were difficult to adjust with conventional types. Additionally, by providing necessary conditions such as resin viscosity, processing volume, resin temperature, and operating conditions, we can offer analysis and proposals for crown shapes tailored to your application. 【Features】 ■ Improved uniform discharge performance ■ Flow path design tailored to the characteristics of the resin being handled ■ Compatibility with existing components *For more details, please refer to the PDF document or feel free to contact us.

• others

The "NIC" is a special kneading cylinder that features a unique groove processing on the inner surface of the cylinder, developed by JSW. By optimizing chip clearance, it demonstrates excellent kneading dispersion and low-temperature extrusion that cannot be achieved with screw shape alone. Compared to standard cylinders, it can reduce energy consumption by 10-20% and allows for kneading in high-viscosity areas while suppressing local overheating, making it possible to change colors, for example, from black to white. 【Features】 ■ Capable of low-temperature kneading ■ 10-20% reduction in energy consumption compared to standard cylinders ■ Kneading in high-viscosity areas while suppressing local overheating ■ Reduces the occurrence of resin burning *For more details, please refer to the PDF document or feel free to contact us.

• others

The "EXANET NET100" is a remote monitoring system compatible with Ethernet LAN, utilizing the EXANET controller standardly equipped in TEX. It allows remote monitoring of up to 100 extruders. The operational status of each extruder can be viewed via a web browser, and the extruder controller's screen can be monitored over the network. We are confident that this product will contribute to the efficiency of factories and the improvement of product quality in the diversifying compound and recycling markets. 【Features】 ■ Measurement Data Collection Function - Remote monitoring of up to 100 extruders - Collection of measurement data for each individual machine - Trend graph display for specified times - Saving and reading of collected data to and from files (CSV text format) *For more details, please refer to the PDF materials or feel free to contact us.

• Security cameras and surveillance systems

Cutter blades must meet the required precision, hardness, and corrosion resistance necessary for pelletizing, while also demanding high durability. To respond quickly to customer requests, we have established a service parts center that sells stock cutter blades manufactured and managed according to JSW quality standards. We stock cutter blades individually packaged for rust prevention and will promptly ship them after your order. Please contact us when you need assistance. 【Features】 ■ Stocked cutter blades individually packaged for rust prevention ■ Prompt shipping after order ■ Stock of representative sizes and materials of cutter blades ■ Covers approximately 90% of our cutter blade order volume ■ Genuine products manufactured to JSW quality standards ■ Manufacturing dates and quality information are properly managed with tag information *For more details, please refer to the PDF document or feel free to contact us.

• others

The "DGC" is a degassing cylinder that enables the elimination of feed neck issues in low bulk density material compounds and increases processing capacity. It achieves more than three times the processing capability with HDPE of an average particle diameter of 70μm. The improved feed characteristics of the material allow for low-temperature strong mixing. Additionally, the use of a special structure filter allows for efficient exhaust of gas components, and the filter has a backwashable structure, making it easy to recover even if powder clogging occurs. 【Features】 ■ High processing capacity ■ Capable of low-temperature strong mixing ■ Excellent degassing performance ■ Abundant filter opening sizes *For more details, please refer to the PDF document or feel free to contact us.

• paint
• glue
• Medicines

The "TSF-E Series" is a two-axis side feeder that achieves high speed and compactness. Since it does not use belts that are prone to wear, maintenance has been significantly improved. The screw can be easily removed from the drive unit, making cleaning straightforward. Additionally, the cylinder and screw are made from wear-resistant materials, enhancing the material supply and transport capabilities compared to conventional side feeders. 【Features】 ■ Direct connection between motor and reducer ■ Significantly improved maintenance ■ Cylinder and screw made from wear-resistant materials ■ Integrated screw design ■ Screw can be easily removed from the drive unit *For more details, please refer to the PDF document or feel free to contact us.

• others

The "LSP-7" is a high wear-resistant screw that surpasses the wear resistance of the high wear-resistant screw "LSP-H." In evaluation tests for abrasive wear caused by the scratching action of hard materials, it demonstrates approximately 1.3 times the wear resistance compared to "LSP-H." The "LSP-8" significantly outperforms both wear and corrosion resistance compared to the wear and corrosion-resistant screw "LSP-4," combining both wear resistance and corrosion resistance. 【Features】 <LSP-7> ■ Approximately 1.3 times the wear resistance compared to "LSP-H" <LSP-8> ■ Combines wear resistance and corrosion resistance ■ Can replace conventional products "LSP-H" and "LSP-4" *For more details, please refer to the PDF document or feel free to contact us.

• Heat and Drying Treatment Systems
• Other resource recycling
• Waste treatment facility

The "JMP axis" is a high-strength screw axis that is standardly applied to the new ultra-high torque machine "SUPERTEX-αIII" from JSW-TEX. It enables high-capacity operation to reduce resin production costs and low-temperature extrusion operation to improve product quality. Additionally, it can also be applied to the "α-II series," which traditionally uses standard method axes, achieving high reliability for TEX as a screw axis that demonstrates high durability even in high-load environments. 【Features】 ■ High durability ■ Compatibility between αIII series and αII series ■ Application of JMP axis to αII series ■ Compatibility with a wide range of models *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "ASSIST MODE" is an operational support system that integrates the operation of the two-axis extruder "TEX" and the J-feeder. It allows anyone to consistently reproduce optimal startup operations every time. It operates while maintaining a stable state from a stop condition to reaching production conditions, following the operational curve. Additionally, all production conditions and operational curves can be saved and retrieved for each type of resin. This helps prevent input and operational errors. 【Features】 ■ Anyone can consistently reproduce optimal startup operations every time ■ Easy to operate ■ Prevents human errors ■ Improves the productivity of the extruder *For more details, please refer to the PDF materials or feel free to contact us.

• Biomass fuel production equipment
• Other resource recycling
• Heat and Drying Treatment Systems

The "Dehydration and Foaming Composite Machine" rubber dryer is equipped with a gate valve that allows for the adjustment of the internal squeezing strength in the dehydration function section, making it capable of handling various types of rubber and moisture levels. In the foaming function section, a variable die that can control the opening area of the die is installed, enabling control over the degree of foaming. 【Features】 ■ Installation Space: Space-saving due to the integration of the extruder ■ Rubber Temperature: Suppression of shear heating through a single-axis mechanism ■ Mechanical Stability: Reduction of contact between the screw and barrel due to the bearing mechanism at both ends ■ Flexibility: Control of dehydration rate through internal pressure adjustment with the dehydration section gate mechanism and the variable die in the foaming section *For more details, please refer to the PDF document or feel free to contact us.

• Rubber sheet
• Anti-vibration rubber
• Reinforcement and repair materials

A twin-screw extruder used to enhance the added value of plastic raw materials is referred to as a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet the demands for high performance and high quality. The TEX is utilized not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds but also for a wide range of applications including reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increased discharge capacity (Side Feed Deaerator), we guide our customers into new realms that traditional machines could not achieve.

• paint
• glue
• Biomass fuel production equipment

The screw piece of the extruder is a consumable that wears out with age and use. Wear of the screw piece can lead to a decrease in processing capacity and deterioration of product quality, which may result in serious issues such as breakage. Therefore, the screw piece is an important component that must be replaced at the appropriate time. At JSW, we stock screw pieces in frequently used shapes, allowing us to deliver them promptly during regular maintenance or in case of damage.

• paint
• glue
• Biomass fuel production equipment

The "SDC" is a compact UWC device that incorporates new technologies for small-capacity machines, advancing miniaturization and high functionality. With the adoption of a cutter holder featuring automatic self-alignment, tedious alignment adjustments are no longer necessary, ensuring stable pellet shapes even during long-term operation. The use of a suspended cutter unit significantly expands the working space on the floor. 【Features】 ■ The automatic pressing mechanism eliminates the need for blade adjustment during operation. ■ By controlling the pressing force consistently, it is possible to manage the wear rate of the blades. ■ The longevity of the cutter blades is expected to improve. ■ The connection between the cutter unit and the circulation box uses a one-touch clamp system. ■ Three processing capacities (kg/h) are available: Max. 100/1000/2500. *For more details, please refer to the PDF materials or feel free to contact us.

• paint
• glue
• Biomass fuel production equipment

The "SFD" is a device that solves the problem of low bulk density fillers significantly reducing the conveying efficiency of the extruder screw and limiting the processing capacity of the extruder. By increasing the bulk density of the raw materials within this device, the conveying efficiency of the extruder screw can be improved, thereby enhancing the processing capacity of the extruder. Our technology center has various testing facilities, including extruders and SFDs. 【Features】 ■ Improves the productivity of powdered raw materials ■ By increasing the bulk density of the raw materials, the conveying efficiency of the extruder screw is enhanced ■ Used in the section that conveys raw materials for the extruder screw ■ Exhaust within the extruder system is conducted through a filter ■ Applicable to extruders with screw sizes ranging from 26.5mm to 443mm *For more details, please refer to the PDF materials or feel free to contact us.

• paint
• glue
• Biomass fuel production equipment