三井金属計測機工 List of Products and Services

The splicing jig [Dual Cut Splicer] is a splicing unit designed to connect wide carrier tapes such as embossed tapes. By using commercially available riveting jigs, this tool allows tasks to be performed skilllessly, making it accessible for everyone. [Recommended for the following people!] ■ Those who feel anxious when they cannot work as efficiently as experienced operators when connecting wide mounting tapes ■ Those who think they have successfully spliced only to find that other mounting machines have stopped, putting them under time pressure This tool was created to eliminate such concerns related to surface mounting. [Features] ■ Easy splicing without the need for skills ■ No scissors required during cutting, ensuring safety ■ A jig that can accommodate a wide range from 8mm to 56mm ■ Built-in riveting jig *For more details, please refer to the PDF document or feel free to contact us.

• Special Construction Method

Seal labels and tape products are widely used as components in food and industrial products. The application process generally utilizes high-speed labeling equipment for large lots, while for small lots, diverse varieties, or special shapes, manual labor is often relied upon, leading to variability in quality and productivity by the workers. With issues such as labor shortages, rising costs due to wage increases, and the need to respond to sudden fluctuations in production volume, streamlining these "application processes" has become an important management challenge. Mitsui Metal Measurement Technology and Sunny Sealing offer total proposals from the design and manufacturing of seals to jig and equipment development. We flexibly respond to needs with affordable jigs to high-precision equipment. "Application process contracting" is also possible. 【Features】 - Professionals in label processing and design support labor-saving efforts. - A lineup of products tailored to applications, from small lots of a few pieces to large lots of tens of thousands. - Easy and accurate labeling for anyone. - Outsourcing for label production and application work is also available. - Developing a multi-variety, low-volume production labeling machine, 'Sheet to Work Special Application Machine.' *For details, please download the "Technical Data" from the PDF download or contact us directly.

• others

In the press molding process, it is common to connect raw materials, hoop materials, and coil materials through welding due to material shortages. However, by cutting them into puzzle shapes and connecting them, we can reduce setup work and achieve stable splicing regardless of the skill level of the workers. This prevents issues such as steps and misalignments caused by welding connections and contributes to trouble prevention within the process. It can also be connected in the plating process after press molding and in the molding process, making it suitable for a wide range of applications. 【Features】 - Strong fit joint due to special shape - No power supply or air pressure required - Small and compact, suitable for various installation locations 【Video Available】 We are streaming a video on how to connect the puzzle splicer. Please take a look.

• Special Construction Method

Even though it's called MEMS, it is widely active in the world. This time, what our company is focusing on is the automation and labor-saving of sealing tape to protect MEMS microphones and other devices from contamination by fine particles and splashes of soldering liquid. You may want to apply sealing tape, but the cost doesn't add up for manual application... You want to automate it, but you don't know how to peel it off... There are various barriers to automation and labor-saving. The Film Feeder we provide can transport fine tapes of 1×1mm and tapes that are difficult to peel due to lack of stiffness. If you are considering automating and labor-saving for applications like attaching waterproof breathable films, please check our materials. *For more details, please refer to the PDF document or feel free to contact us.

• Manual sorting line
• Other elevators and transport systems
• others

Our company utilizes the technology we have cultivated over many years to be of service in various fields. This time, we will be unveiling a range of new products along with those we have introduced in the past. We will provide a wide array of proposals, from mass production sites to prototype and small-scale production, so please consider our offerings. 【For example... in a setting that uses fine workpieces?】 - Manually applying fine workpieces like seals... - Applying them on surfaces but lacking precision... - Considering automation for mass production... - Having too many types of tape makes manual application cumbersome... 【For example... in a setting where material exchange and setup are cumbersome?】 - Taking too much time for material exchange... - Wanting to prevent machine downtime... - Quality changes when the operator changes... We will provide various proposals from different perspectives to address these issues. First, please feel free to consult with us!

• others

I believe there are various obstacles when trying to supply double-sided tape. Using hands leaves fingerprints on the adhesive surface, and if it lacks enough stiffness, it can't even be transported... etc. How do you actually apply it? Do you first attach the double-sided tape to the application surface and then remove the release paper, or do you attach the double-sided tape to the final item and then remove the release paper? I think automating this process can be quite challenging. The Film Feeder we propose is a tool that can simplify such troublesome tasks. Tasks that have been considered normal to perform manually until now, and you want to automate but can't find a suitable tool... If you have any issues with the application process, please take a look at the attached materials. It features methods that make you think, "Oh, I didn't know this could be done." It can also be installed between your production lines (separate discussions required). The supply device (Film Feeder) can also be purchased separately. *For more details, please refer to the PDF materials or feel free to contact us.

• Picking robots (shelf transport robots, arm picking robots)
• Automatic transport robot

The seal mounter is a "packaging solution for adhesion" that utilizes our supply device (Film Feeder) and Yamaha Motor's surface mount machine (mounter). For example, are there cases where you need to attach irregularly shaped, extremely small, or flexible workpieces to flexible substrates, or products that require thermal bonding, and where "the target workpieces are difficult to peel off, making it challenging to consider high-speed and high-precision automation"? Additionally, do you face issues such as "using sheet products for manual attachment, leading to high labor and material costs, necessitating cost reduction"? In our case, through a collaborative system involving three companies, including the seal and tape processing manufacturer Sunny Sealing, we can quickly resolve such challenges and propose a "packaging solution for adhesion" that meets our customers' needs. Furthermore, we are fully equipped with testing facilities! Experiments can be conducted immediately with an eye toward mass production, and sample production is also possible. Many companies are already utilizing our services. We encourage your company to consider this as well. You can download the "Technical and Usage Example Introduction Materials" from the catalog page, so please check it out as well.

• Packaging Machines
• Picking System

MIM is a type of powder metallurgy method that uses metal powder as raw material and is a technology that allows for the manufacturing of complex-shaped metal parts through injection molding. Since it uses molds for shaping, it is suitable for mass production. Additionally, it can accommodate difficult-to-machine materials such as stainless steel, leading to cost reductions due to reduced machining. 【Features】 ■ Complex three-dimensional shapes Using the same molding method as plastic injection molding, it can create complex shapes, allowing for near-net-shape forms that are close to the final product in a single molding process, which contributes to cost reduction. ■ High precision and high strength Dimensional accuracy can be achieved within ±0.5%, and surface roughness can be below Ra3.2, ensuring high precision. A relative density of over 95% provides strength comparable to that of soluble materials. ■ Mass production Due to the use of molds in the manufacturing process, it is suitable for mass production, capable of handling hundreds of thousands of units per month.

• Door and window locks

At Sunny Sealing Co., Ltd., we perform advanced processing technology that produces high quality and high precision. We are also capable of processing all types of double-sided tape. We can create fine and intricate shapes according to your requirements, finishing tape widths as small as 0.3mm. Additionally, we ensure an appropriate release balance, taking into account the workability in your processes! By selecting molds, cutting tools, and jigs suitable for the conditions of the base material (thickness, hardness, adhesiveness, etc.), we achieve dimensional accuracy. While the guaranteed values may vary based on material, shape, size, and measurement points, we can achieve processing within 0.05mm. If the first trial does not meet the standard tolerance, our design, manufacturing, and quality control departments collaborate to repeatedly refine the specifications of the mold, target values, and other improvement measures to enhance accuracy. As a result, we have products that have achieved a precision of ±0.02mm at specific points. Furthermore, we accurately laminate optical materials (PET, PC, PMMA, polarizers, AG, AR, OCA, protective films, etc.) that have been cut and processed, without foreign substances, bubbles, or wrinkles. All processes are conducted in a cleanroom environment.

• Packaging Machines

The "QSCOPE-DT" is a tabletop internal quality sensor that can non-destructively measure the sugar content, acidity, ripeness, and internal defects of fruits. It allows for the measurement of each internal quality without damaging the fruit, and with the optional printer connection, it is possible to print the measurement results. The target fruits include pears, apples, peaches, plums, mangoes, tomatoes, and persimmons. Simply place the fruit on the device and push the button. 【Features】 - Non-destructive measurement of fruit sugar content, acidity, ripeness, and internal defects - Measurement of each internal quality without damaging the fruit - Printing of measurement results possible with optional printer connection - Just place the fruit and push the button *For more details, please refer to the PDF document or feel free to contact us.

• Non-destructive testing

The MKK-FSK-0220 is a scalar robot (pick-and-place) device designed for fine work transfer and bonding, suitable for prototyping, small batch production, and cell production. This device is compact, allowing for easy integration and customization within production lines! (It can also be considered for use between semiconductor lines!) The typical method for bonding involves manual application using jigs, where each piece is applied one by one. However, by using a scalar robot (single-axis robot), suction, release, and application can be performed at a pleasant speed, enabling high-speed and high-precision bonding. 【Features】 ■ Ideal for prototyping, small batch production, and cell production ■ High-precision bonding at a pleasant speed ■ Compact design allows for integration within production lines ■ Can accommodate automatic discharge using conveyors or similar methods (consultation required) 【Compatible Tapes】 ■ Irregular tapes ■ Extremely thin tapes ■ Non-rigid tapes ■ Sponge/porous materials ■ Metal parts ■ Non-adhesive tapes ■ PI (polyimide tape) ■ Fine tapes ■ Ultra-small tapes *For more details, please refer to the PDF document or feel free to contact us.

• Picking robots (shelf transport robots, arm picking robots)
• Conveyor

With the combination of the FILM FEEDER and the mounting machine (mounter), it has become possible to transport tapes and seals that were previously done manually (adhesion)! The mounting machine (mounter) can not only perform electronic component mounting but also pick and place works such as seals and tapes. The FILM FEEDER connects to Yamaha Motor's mounter and is a device that can quickly and stably transport and peel off adhesive works or non-adhesive works mounted on PET film individually. We have compiled the available works for easy reference, so please take a look. 【Features】 ■ Adsorbs while peeling off the work (adsorption on the backing paper) ■ Simultaneous adsorption method ■ Peeling and adsorption on the base film ■ Attaches without damaging the adhesive surface ■ Peeling and adsorption of fine, extremely small, and non-rigid works 【Compatible Tapes】 ■ Irregular tapes ■ Extremely thin tapes ■ Non-rigid tapes ■ Sponge/porous materials ■ Metal parts ■ Non-adhesive tapes ■ Polyimide tapes ■ Fine tapes ■ Extremely small tapes ■ Double-sided tapes *For more details, please refer to the PDF document or feel free to contact us.

• Packaging Machines

The FILM FEEDER (LABEL FEEDER) is a machine that has achieved the ability to peel off fine, extremely small, and complex-shaped workpieces through its unique technology. By moving a movable table while suctioning, it has made it possible to peel off fine and complex-shaped workpieces that were previously difficult to handle. Additionally, by incorporating it into semiconductor devices, it can also assist in the automation of processes such as semiconductor bonding. We have summarized the types of workpieces that our equipment can supply, so please take a moment to check it out. 【Compatible Tapes】 ■ Irregular tapes ■ Extremely thin tapes ■ Non-rigid tapes ■ Sponge (high-performance urethane, NBR, etc.) / porous ■ Metal parts (washers) ■ Non-adhesive tapes ■ Polyimide tapes ■ Fine tapes ■ Extremely small tapes ■ Double-sided tapes *For more details, please refer to the PDF document or feel free to contact us.

• Packaging Machines
• Picking System

The 【Puzzle Splicer Mini】 is a device that connects carrier tape in a puzzle shape. It eliminates variations in time and accuracy by the operator, enabling stable connections and reducing machine downtime caused by top tape peeling errors. 【Features】 ■ Strong connections due to the special puzzle shape! Resistant to bending and twisting, making it difficult to come apart. ■ Improved work efficiency with positioning and adhesion, allowing for connection in as little as 28 seconds per cycle without requiring special skills. ■ No power supply or compressed air needed!

• Work tools

In the replacement work of raw materials, hoop materials, and coil materials due to material shortages, cutting the connection points into a puzzle shape and connecting them allows for a reduction in replacement work time. Additionally, by connecting with a suitable joining shape for the material transport route and a 'fit', it maintains strength in the tensile and twisting directions. This splice tool can securely and accurately join using precision cutting molds. 【Features】 - Strong fit connection due to special shape - No power supply or air pressure required - Small and compact, suitable for any installation location 【Video Available】 We are streaming a video on how to connect with the puzzle splicer. Please take a look.

• Special Construction Method

The 【Puzzle Splicer W】 is a splicing tool that connects carrier tapes in a puzzle shape. Unlike conventional methods (special scissors and tools), it molds the new and old tapes into a special shape to ensure a perfect match (splice). This eliminates variations in time and accuracy caused by the operator, enabling stable connections and reducing machine downtime due to top tape peeling errors. It is a splicing tool that ensures reliable and precise joining through precision cutting. 【Features】 ■ Strong connections due to the special shape (puzzle shape)! Resistant to bending and twisting, making it difficult to come apart. ■ Improved work efficiency with positioning for attachment, skill-free operation, and capable of connecting in as little as 18 seconds per cycle. ■ Trimming the ends of both carrier tapes, connecting them, and applying the splicing tape can all be done on the tool.

• Special Construction Method

Our metal splicer is a product that is resistant to warping and twisting. It is easy to use without the need for power supply or compressed air, and its puzzle shape makes it sturdy. The dimensions of the device are 280mm × 270mm × 370mm. It can be used for connecting thin metal materials and strip materials. 【Specifications】 ■ Device dimensions: 280mm × 270mm × 370mm ■ Applicable materials and thickness: Phosphor bronze, copper, brass, SUS, etc. 0.1mm to 0.2mm ■ Durability shot count: Approximately 5,000 shots (varies depending on the materials used) *For more details, please refer to the PDF document or feel free to contact us.

• others

The "SMART-SORTER" is an automatic supply machine equipped with a simple sorting system for fruits and vegetables that can quickly select only the good ones. It contributes to improving quality and trust through full selection according to application, and it is also capable of detecting defective fruits. It can measure the fruit's sugar content, acidity, ripeness, internal defects, and size, with internal defects including blemishes, puffiness, and hollowness. 【Features】 ■ Measures fruit's sugar content, acidity, ripeness, internal defects, and size ■ Measures internal defects such as blemishes, puffiness, and hollowness ■ Target fruits: citrus fruits and vegetables ■ Maximum processing capacity of 18,000 pieces/hour for high-speed processing ■ Flexible design that can accommodate various requests *For more details, please refer to the PDF document or feel free to contact us.

• Sorter

The "SMART-SELECTOR" is a simple sorting system for fruits that can measure sugar content, acidity, ripeness, and internal defects. Quickly sort only the good ones. It can also detect defective fruits and contributes to quality and trust improvement through comprehensive sorting tailored to your needs. Additionally, it features a flexible design that can accommodate various requests, achieving a maximum processing capacity of 10,800 pieces per hour. 【Features】 ■ Measures sugar content, acidity, ripeness, and internal defects of fruits ■ Internal defects are measured based on four criteria: firmness, fruit quality, browning, and honey ■ Wide range of target fruits ■ High-speed processing with a maximum capacity of 10,800 pieces per hour ■ Flexible design that can accommodate various requests *For more details, please refer to the PDF document or feel free to contact us.

• Sorter

The "QSCOPE-DT" is a tabletop internal quality sensor that can non-destructively measure the sugar content, acidity, ripeness, and internal defects of fruits. It allows for the measurement of each internal quality without damaging the fruit, and with the connection to a printer (optional), it is possible to print the measurement results. The target fruits include pears, apples, peaches, plums, mangoes, tomatoes, and persimmons. Simply place the fruit on the device and push the button. 【Features】 ■ Non-destructive measurement of sugar content, acidity, ripeness, and internal defects of fruits ■ Measurement of each internal quality without damaging the fruit ■ Printing of measurement results possible with connection to a printer (optional) ■ Just place the fruit and push the button *For more details, please refer to the PDF document or feel free to contact us.

• Non-destructive testing

"Fkeep" is a device that utilizes "iR Fresh." Without using chemical agents, it instantly maintains freshness through light technology, suppressing wilting, mold, and spoilage, while preserving a fresh taste. From a production standpoint, it allows for delivery to consumers in a highly fresh and delicious state, and from a distribution and sales perspective, it extends shelf life, reducing unsold products and waste loss. 【Features】 ■ Enhances the added value of products in terms of safety and quality ■ Custom-made to fit the customer's conveyor ■ Instantly maintains freshness through light technology without using chemical agents ■ Suppresses wilting, mold, and spoilage, preserving a fresh taste ■ Utilizes "iR Fresh" *For more details, please refer to the PDF document or feel free to contact us.

• Other commercial buildings and service facilities

The "Simple Sorting Device for Fruits and Vegetables" can simultaneously perform sugar content sorting and size sorting with just one unit. We offer a manual supply type "QSCOPE-SELECTOR" that allows you to place fruits in a bucket, and an automatic supply type "SMART-SORTER" with a feeding machine. The conveyor and sensors are integrated, allowing you to set the number of fruits to be sorted (discharge outlet) according to customer requirements. 【Features】 ■ Simultaneous sugar content sorting and size sorting with one unit ■ Integrated conveyor and sensors ■ Set the number of fruits to be sorted (discharge outlet) according to customer requirements ■ Available for trial with a demo unit ■ After-sales support is provided by service personnel at each location *For more details, please refer to the PDF document or feel free to contact us.

• Sorter

This document provides an explanation about the "FILM FEEDER" handled by Mitsui Mining & Smelting Co., Ltd. It includes the "basic structural differences" between the Mitsui film feeder and the local label feeder, as well as differences in "transportation and suction methods" and the "evaluation and verification system," accompanied by photos and diagrams. Please take a moment to read it. [Contents] ■ Basic structural differences ■ Differences in transportation and suction methods ■ Collaboration with the seal manufacturer (Sunny Shilling Co.) ■ Evaluation and verification system ■ Video cycle and attached photos *For more details, please refer to the PDF document or feel free to contact us.

• Picking robots (shelf transport robots, arm picking robots)

The MKK-FSK-0220 is a compact scalar robot device suitable for fine work transfer and adhesive bonding, designed for prototyping, small-batch production, and cell manufacturing. Due to its space-saving design, it can be integrated into production lines. Typically, the standard method involves manual adhesive application using jigs, applying one piece at a time. However, with the use of a scalar robot, suction, release, and adhesion can be performed at a brisk speed, allowing for high-precision bonding. 【Features】 - Ideal for prototyping, small-batch production, and cell manufacturing - High-precision bonding at a brisk speed - Space-saving design allows for integration into production lines *For more details, please refer to the PDF document or feel free to contact us.

• Picking robots (shelf transport robots, arm picking robots)

The "Label Feeder" is a sealing device that achieves adhesion of ultra-thin tape starting from 1.5mm using its unique peeling technology. When combined with electronic component mounters, it enables high-speed and high-precision mounting (adhesion). It supports various fields including PI polyimide tape, tabbed tape, double-sided tape, metal parts, and materials. It is suitable for applications such as "reinforcement plate adhesion," "noise countermeasures/shield material adhesion," and "coverlay adhesion." 【Compatible Tapes】 ■ Irregular tapes ■ Extremely thin tapes ■ Non-rigid tapes ■ Sponge/porous materials ■ Metal parts ■ Non-adhesive tapes ■ Polyimide tapes ■ Fine tapes ■ Ultra-thin tapes *For more details, please refer to the PDF materials or feel free to contact us.

• Packaging Machines

The "FILM FEEDER" is a device that connects to a Yamaha Motor Co., Ltd. mount and transports and peels off adhesive or non-adhesive workpieces from a PET film quickly, stably, and individually. By combining Sunny Sealing Co., Ltd.'s film and tape composite processing technology with our electronic component mounting technology, we have developed a high-speed attachment system for fine workpieces, achieving automation in processes that have traditionally relied on manual labor. It is being increasingly adopted in electronics manufacturing factories. 【Features】 ■ Adsorbs while peeling off workpieces (adsorption on the backing paper) ■ Simultaneous adsorption method ■ Peeling and adsorption on the base film ■ Attaches without damaging the adhesive surface ■ Peeling and adsorption of fine, ultra-small, and non-rigid workpieces *For more details, please refer to the PDF document or feel free to contact us.

• Packaging Machines

In the small and medium lot substrate assembly market, setting strip carriers in tape feeders presents numerous challenges and is extremely difficult. ■ To ensure the length of the leader section, we are forced to discard valuable electronic components! ■ Even if empty carrier tapes are connected using conventional methods, they lack strength. The connection part can break during the tape set operation. (The splicing tape for mass production only works because it connects to the end of the tape that has already been set in the feeder.) Due to these difficulties, only skilled workers can perform the tasks. The labor required is excessive. We have given up on using assembly machines and resorted to manual placement for prototypes. (Prototype costs increase! The methods differ from mass production, making evaluation impossible.) As a solution to these challenges, our company has commercialized a jig called Puzzle Splicer that can cut and join carrier tapes in a puzzle-like manner. It connects paper tapes and embossed tapes firmly in a short time. Additionally, it allows not only for the processing of prototype strip carriers but also for "connecting leftover parts that have become odd numbers," "dividing one reel of parts into two for production on two lines," "connecting two reels to reduce part exchange time loss," and "connecting carrier raw materials."

• Work tools