"World's first" splicing jig that allows electronic component carrier tape to be connected in a puzzle-like manner without metal fittings.
In the small and medium lot substrate assembly market, setting strip carriers in tape feeders presents numerous challenges and is extremely difficult. ■ To ensure the length of the leader section, we are forced to discard valuable electronic components! ■ Even if empty carrier tapes are connected using conventional methods, they lack strength. The connection part can break during the tape set operation. (The splicing tape for mass production only works because it connects to the end of the tape that has already been set in the feeder.) Due to these difficulties, only skilled workers can perform the tasks. The labor required is excessive. We have given up on using assembly machines and resorted to manual placement for prototypes. (Prototype costs increase! The methods differ from mass production, making evaluation impossible.) As a solution to these challenges, our company has commercialized a jig called Puzzle Splicer that can cut and join carrier tapes in a puzzle-like manner. It connects paper tapes and embossed tapes firmly in a short time. Additionally, it allows not only for the processing of prototype strip carriers but also for "connecting leftover parts that have become odd numbers," "dividing one reel of parts into two for production on two lines," "connecting two reels to reduce part exchange time loss," and "connecting carrier raw materials."
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basic information
* Prototype implementation → Efficient cutting and jointing with strip tape * Carrier tape connection → Strong joint without hardware * Dedicated splicing tape → 50% reduction in running costs * Working time → 30 seconds without the need for scissors For more details, please refer to the catalog.
Price information
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Price range
P3
Delivery Time
P4
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Applications/Examples of results
Circuit board assembly (SMT-related) electronic components related semiconductor-related
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Company information
Our company leverages two strengths: "measurement and control technology" and "design and assembly technology for precision components," focusing on creating new value in manufacturing. As a pioneering company, we have long accumulated technology in the field of non-destructive inspection equipment for fruits and vegetables. We have expanded our focus from traditional measurements centered on the sugar content of fruits to inspecting for rot, cavities, and browning inside vegetables. By developing machines that can accurately inspect produce with variations in shape and quality even under harsh operating conditions, we significantly contribute to quality assurance of the internal quality of fruits and vegetables in Japanese agriculture. In the field of electronic component mounting, we have been engaged in OEM and ODM production of tape feeders and surface mount technology for over 30 years, featuring production facilities that can flexibly accommodate everything from small quantities of diverse products to mass production. Recently, leveraging our years of technology and experience, we developed an original splicing jig that realizes labor-saving in board mounting. This has already attracted inquiries from many companies and received high praise from the market.