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亀岡電子

EstablishmentNovember 1981 (Showa 56)
capital5000Ten thousand
number of employees100
addressKyoto/Kameoka-shi/1-25-5 Hirota, Shino Town
phone0771-29-5230
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last updated:May 12, 2021
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[Renewal New Product] Liquid Level Sensor CLA 'CLA-A04'

Non-contact liquid detection and volume management made easier! New products in the CLA series that can be set up in 3 steps!

The non-contact capacitive liquid level sensor 'CLA Series' has been renewed with the new product 'CLA-A04' amplifier and released! The setting method has been changed to button operation, making initial setup and reconfiguration much easier! 【Changes from the previous model】 ■ Sensitivity setting via volume adjustment has been changed to button operation for easier configuration ■ Can be wired to push-button switches and output units for remote setting ■ The size of the amplifier has been reduced for easier integration into control panels ■ Compatible with all CLA sensors By combining it with a communication device, you can monitor liquid levels in real-time from a distance. This can reduce the time spent on visual checks, digitize daily liquid usage data, and enable quick responses to abnormal situations such as overflow or liquid leaks. ⇩ There is an explanatory video showing the initial setup and liquid level monitoring ⇩

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Flood damage prevention suitable: Flood detection sensor *Quick notification via LINE!

Installation work and no power supply required for low-cost implementation! Quickly detects flooding and inundation on the premises due to sudden heavy rain and notifies via LINE.

The cellular communication flood detection sensor "KAMEKER-FA" quickly detects flooding and inundation on premises caused by sudden heavy rain, heavy rain, or typhoons, and contributes to the initial response for disaster prevention by notifying via LINE to set up flood barriers or sandbags. It is an inexpensive flood detection sensor that visualizes flooding conditions at multiple locations using a dedicated app. Although the "crisis management type water level gauge" is considered inexpensive, the market price including installation costs ranges from 2 million to 3 million yen per unit. However, the "KAMEKER-FA" has a low main unit price and does not require extensive installation work, allowing it to be installed at less than one-tenth of the cost. It operates for about 2 years with three commercially available AA batteries and two AAA batteries, without the need for installation work or power supply, provided that long-term flooding does not occur. 【Features】 ■ Notifications via LINE even from a distance ■ Battery-operated and cellular communication type, requiring no installation work or power supply ■ Compact size! Can be installed in any location *For more details, please download the PDF or contact us.

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"Water immersion detection sensor" Notifies via LINE! Contributes to BCP measures for heavy rain and flooding!

Quickly notify about water damage such as flooding. Introducing examples from supermarkets, commercial facilities, and factory premises!

In recent years, localized heavy rainfall has frequently caused water damage such as road flooding and internal water inundation. Supermarkets, home centers, and commercial facilities located in low-lying areas are often affected by flooding. This document includes case studies on the use of the flood detection sensor "KAMEKER-FA." We present four cases that contributed to disaster reduction. Please refer to the download button for more information. ★ We are also distributing materials that introduce the background of this product's development. This is part of the content published in April 2021 by the Cabinet Secretariat's "Collection of Private Sector Examples for National Resilience." *For more details about the product, please feel free to contact us.

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Remote liquid level monitoring Liquid level sensor CLA

Next-level liquid volume management! Why not start monitoring liquid levels with IoT?

Proposal for a product that allows constant monitoring of liquid levels in tanks located away from the office【Part 2】 【Example of collaboration with communication devices】 By combining our liquid level sensor CLA, which can monitor the water level inside tanks (excluding metal tanks) simply by being attached to the outside, with an analog wireless converter manufactured by our partner, Kurohne Co., Ltd., it is possible to monitor the liquid levels of remote tanks using a computer in the office. The analog wireless converter can be powered by batteries or via USB (DC5V). In the case of USB power (DC5V), it can also supply DC24V for the liquid level sensor CLA from the analog wireless converter, so if you have a conversion adapter that changes AC100V to DC5V, you can operate both the liquid level sensor CLA and the analog wireless converter with an AC100V power source. This solution helps address challenges related to liquid level monitoring management, such as the hassle of having to patrol multiple tanks and the time required for patrolling due to labor shortages. The above is just one example. Regarding communication devices, we collaborate with multiple companies, so we can propose various collaboration patterns with communication devices to suit your specifications.

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Detecting spring water at construction sites! 'KAMEKER-FA'

Detect flooding caused by spring water during underground construction and notify via LINE! This enables quick responses even when you are not on-site at night or on holidays.

Features of 【KAMEKER-FA】 - Notifications via LINE even from remote locations - Battery-operated and cellular communication, requiring no installation work or power supply - Compact size! Can be installed in any location - Possible to introduce at a low cost! - Check multiple sites at once with a dedicated app! <Product Overview> Sensors installed in any location will quickly notify you via LINE when flooding is detected. Additionally, the location information of the flooded sensors will be displayed in red on the map opened in the app. <Installation Method> 1. Set up the dedicated app from a computer or similar device 2. Install the sensor in the location where flooding is to be detected. *Proven within a 20m vertical shaft 3. Set up LINE notifications Vertical shafts, shield machines, shield construction methods, spring water, flooding, site supervisors

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Detection of flooding inside the pit! 'KAMEKER-FA'

Detect flooding caused by spring water during underground construction and notify via LINE! This enables quick responses even when you are not on-site, such as during nighttime or holidays.

Features of 【KAMEKER-FA】 - Notifications via LINE even from remote locations - Battery-operated and cellular communication, requiring no installation work or power supply - Compact size! Can be installed in any location - Possible to introduce at a low cost! - Check multiple sites at once with a dedicated app! <Product Overview> Sensors installed in any location will quickly notify you via LINE when flooding is detected. Additionally, the location of the flooded sensors will be displayed in red on the map opened in the app. <Installation Method> 1. Set up the dedicated app from a computer or similar device 2. Install the sensor in the location where flooding is to be detected. *Proven performance within a 20m shaft 3. Set up LINE notifications Shaft, shield machine, shield construction method, spring water, flooding, site supervisor

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Liquid level sensor CLA for monitoring water levels in remote locations.

It will be useful for monitoring water levels at remote sites. With a battery-powered liquid level monitoring sensor and communication device, it can be easily installed anywhere without a power supply.

We propose a product that allows you to continuously monitor the water levels of tanks located away from the office. [Example of Collaboration with Communication Devices] By combining our liquid level sensor CLA, which can monitor the water level inside tanks (excluding metal ones) simply by attaching it to the outside, with communication devices from companies we collaborate with, you can monitor the water levels of distant tanks from your office computer. Since both the sensor and communication device are battery-operated, they can be used in locations without a power supply. This solution helps address challenges related to water level monitoring management, such as the hassle of having to patrol multiple tanks and the time it takes to do so due to staff shortages. The above is just one example. We collaborate with multiple companies regarding communication devices, so we can propose various collaboration patterns that suit your specifications.

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Flood detection at construction sites! 'KAMEKER-FA'

Detect flooding caused by spring water at construction sites and notify via LINE! This enables quick responses even when you are not on-site during nights or holidays.

Features of 【KAMEKER-FA】 - Notifications via LINE even from remote locations - Battery-operated and cellular communication, no installation work or power supply needed - Compact size! Can be installed in any location - Possible to introduce at a low cost! - Check multiple sites at once with a dedicated app! <Product Overview> Sensors installed in any location will quickly notify you via LINE when flooding is detected. Additionally, the location information of the flooded sensors will be displayed in red on the map opened in the app. <Installation Method> 1. Set up the dedicated app from a computer or similar device 2. Install the sensor in the location where flooding is to be detected. *Proven performance within a 20m vertical shaft 3. Set up LINE notifications

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Cellular Communication Water Infiltration Detection Sensor 'KAMEKER-FA'

Detect flooding caused by spring water at construction sites and notify via LINE! This enables quick responses even when you are not on-site during nights or holidays.

- For monitoring construction sites at night and on holidays: "KAMEKER-FA" detects flooding at construction sites using sensors and notifies you via LINE even when you are at a remote location during nights and holidays. It can also be used to prevent submersion of machinery at underground construction sites, such as shield machines. - No installation work or power supply required: Since it is battery-operated and does not require extensive installation work, it can be reinstalled each time the site changes. - Installation inside shafts is also possible: Its compact and portable design allows for installation in any location. (Note: Signal confirmation is necessary. There is a track record of use in shafts approximately 20 meters deep.) <Product Overview> Sensors installed at any location will quickly notify you via LINE when flooding is detected. Additionally, the location information of the flooded sensors will be displayed in red on the map opened in the app. <Product Highlights> 1. When flooding is detected, it sends a LINE notification and simultaneously visualizes the flooded location on the map. 2. It operates on batteries and uses cellular communication, eliminating the need for power and network installation. No civil engineering work is required for installation, allowing it to be set up anywhere. 3. It can be introduced at a low cost. 4. It uses commercially available batteries, making maintenance easy.

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Cellular Communication Flood Detection Sensor 'KAMEKER-FA'

Detects flooding information around the factory and quickly sends LINE notifications! It is battery-operated and uses cellular communication, making it easy to install without the need for construction work.

Available since March 1, 2021! "KAMEKER-FA" is a product developed to assist in rapid initial response by quickly notifying about flooding around factories. <Product Overview> Sensors installed at any location will promptly notify you via LINE when flooding is detected. The flooded sensors will be displayed in red on a map opened in the dedicated KAMEKER app, visualizing the flooding locations. <Product Highlights> 1. Can be introduced at a low cost, with no running costs for a lifespan of 5 years. 2. Battery-operated, eliminating the need for extensive installation work and allowing for placement anywhere. 3. Uses commercially available batteries, making maintenance as simple as battery replacement. 4. If there are existing surveillance camera video URLs, they can be sent along with LINE notifications. *For more details, please refer to the PDF document or feel free to contact us.

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[Video] Introduction of the operation status using a demo unit of 'CLA-D10P40'

Introducing in a video! A non-contact capacitive liquid level sensor capable of detecting micro-capacity levels for scientific analysis equipment.

We will introduce the operating status of the "CLA-D10P40" using a demo unit in a video. This product captures even minute changes of 10pF without missing them. When there are no external influences such as temperature changes, it can also measure capacitance changes below 10pF. If you are interested, please take a look at the video. 【Features】 ■ Mini size suitable for test tubes and similar applications ■ Capable of measuring capacitance changes below 10pF ■ Detection of micro-capacitance levels for scientific analysis instruments ■ Detection of cartridge remaining levels for dispensers ■ Operating temperature range: 0 to 40℃ *For more details, please refer to the PDF document or feel free to contact us.

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CLS (Capacitance Type Liquid Level Switch Multi-Point Output Type)

We can propose the automation and monitoring system in the factory using our level sensor products!

Kameoka Electronics Co., Ltd. provides integrated production services tailored to customer needs, covering product development design, parts procurement, production planning, manufacturing (including board assembly), and shipping for various sensors. Additionally, we support improvement proposals for equipment using level sensors. If you have applications where you want to avoid contact with the target object or require non-destructive testing, please feel free to consult us. ■ Case Study: Example from a printing peripheral equipment manufacturer Before implementation, there were concerns about sensor degradation with contact-type sensors, and it was difficult to predict failure timing. By installing a non-contact CLS on the outside of the tank, we achieved non-contact liquid level management for defoamer. *We also have examples of solving mounting issues through modifications of standard electrodes. For more details, please refer to the PDF materials or feel free to contact us.

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[Information] Differences between our products and existing technologies in water level gauges.

We also include the novelty and uniqueness of CLA, as well as its benefits! It is presented clearly in a table.

This document introduces the differences between our products and existing technologies in water level gauges. We provide a clear comparison of six categories, including our capacitive type, ultrasonic type, optical type, float type, immersion type, and capacitive type, based on six criteria: principle, contact or non-contact with the detected object, output (possibilities) in analog and ON/OFF, installation work, and lifespan. It also includes information on the novelty and uniqueness of CLA, as well as the benefits of CLA. [Contents] ■ Differences between our products and existing technologies in water level gauges ■ Novelty and uniqueness of CLA ■ Benefits of CLA *For more details, please refer to the PDF document or feel free to contact us.

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[Usage Example 2] Detection of Interface Position of Two Liquids *Demo Available

Detects the interface position of two liquids with different dielectric constants, such as water and oil.

Since it is an electrode made of transparent film, it allows for completely different applications compared to previous sensors. Have you ever experienced a situation where the contents unexpectedly ran out and the process was halted? In addition to level indication, it also supports voltage output, so you can set alarms at your desired remaining amount, and the possibilities are endless. The upper and lower limit outputs can be individually set as desired. *For more details, please download the catalog. *Equipment is available for loan!! Please feel free to contact us.

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[Use Case 3] Liquid Level Control in a Tank *Demo Available

It can be applied to non-metallic liquid tanks such as resin, glass, and ceramics.

Since it is a transparent film electrode, it allows for completely different uses compared to previous sensors. Have you ever experienced a situation where the contents unexpectedly ran out and the process came to a halt? It not only supports level display but also voltage output, so you can set alarms at your desired remaining amount, and the applications are endless. The upper and lower output limits can be individually set as desired. *For more details, please download the catalog. Equipment is available for loan! Feel free to contact us.

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[Usage Example 1] Simply wrap a sensor around the gauge tube to monitor the liquid level.

This is a sensor that can linearly detect the liquid level inside the gauge tube simply by wrapping a film-like electrode around the outside of the gauge tube.

It is an electrode made of flexible transparent film, allowing for completely different uses compared to previous sensors. Have you ever experienced a situation where the contents unexpectedly ran out and the process came to a halt? In addition to linear level display, it is also possible to set up to four control outputs. For more details, please refer to the catalog. *Demo units are available for free rental.

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Kameoka Electronics Co., Ltd. Company Profile

We provide integrated production from the design and development of various sensors to parts procurement, manufacturing, and shipping!

Kameoka Electronics Co., Ltd. is a trusted EMS company for major sensor manufacturers, leveraging reliable quality to reflect customer needs in our products, and we have established a system to provide sensors that are easier to use and more in demand. Based on the principle of "Quality First," we provide products that satisfy our customers throughout the entire process of development, production, and shipping. 【Business Overview】 ■ EMS Business (Contract Manufacturing Services) - Design and development tailored to needs - Consistent production system - Thorough quality control and quality assurance ■ In-house Product Development Process - Understanding technical needs → Research and development, experimentation → Proposals → Development and design → Support *For more details, please refer to the PDF materials or feel free to contact us.

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Metal pass sensor *Demo available

A sensor suitable for detecting the passage of tiny metals.

Omron discontinued product "F2LP" revival item This sensor is suitable for detecting the passage of tiny metals. Please use it for detecting metal foreign objects in powders and foods, detecting needle contamination in fabric products, and for supply and discharge detection of screws and metal parts. In addition to output settings such as switching between NO and NC and toggling the timer, it also has adjustment functions such as cable length switching, sensor head size switching, sensitivity adjustment, and mutual interference prevention. *Equipment is available for loan!! Please feel free to contact us. *For more details, please download the PDF or feel free to contact us.

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Metal detection sensor "LMS Series" *Sample loan available

Detection of tiny metals! Can be used by inserting a hose. *Demo units are available for loan.

The "LMS Series" is a metal detection sensor that allows for easy detection of metal foreign objects in powders, food, and other materials, as well as the detection of broken needles in fabric products, and the supply and discharge detection of screws, cutting chips, and metal parts. It has excellent environmental resistance (IP67) and is suitable for counting metals and detecting contamination. 【Features】 ■ Detects small metals ■ Four types of sensor heads can be selected according to the detection area ■ Frequency switching is possible to prevent mutual interference ■ Available with a flange (special application type) ■ Excellent environmental resistance (IP67) *For more details, please refer to the PDF document or feel free to contact us.

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Non-contact liquid level detection with millimeter precision!! Liquid level sensor

A liquid level sensor that can linearly detect the liquid level inside a non-metal container (such as resin) to the millimeter level simply by attaching a film-like electrode from the outside!

This is a capacitive liquid level sensor that can linearly detect the internal liquid level simply by attaching a film-like electrode to the outside of non-metallic containers (made of resin or glass) or gauge tubes. - The electrode is transparent, allowing for visual confirmation. - Since it is a film-like electrode, it can be wrapped around pipes or adhered to curved surfaces. *For more details, please download the catalog or feel free to contact us.*

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Liquid level sensor: Simply attach it from the outside of the container to linearly detect the liquid level.

By simply attaching the film electrode to the outside of a resin tank or glass container, the liquid level inside the container can be detected linearly. *Sample available for loan.

The "CLA Series" is a capacitive liquid level sensor that can detect liquid levels linearly without touching the liquid. It outputs an analog signal according to the monitoring level of the internal liquid. Control signals can also be outputted up to 4 points, and since the electrodes are transparent, you can check the contents when applied to a transparent tank. 【Features】 ■ Analog output + up to 4-point control possible ■ Flexible electrodes for easy installation ■ Non-contact detection ■ Capable of detecting powders and granules ■ Can be used simply by applying it to a gauge tube or glass viewing window *For more details, please refer to the PDF document or feel free to contact us.

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Heat-resistant and chemical-resistant liquid level sensor specifications *Sample available for loan

Heat resistance temperature of 100℃! While maintaining the functionality of the standard product, the heat and chemical resistance of the electrode part has been improved. *Demo units are available for loan.

The "Heat-Resistant and Chemical-Resistant Liquid Level Sensor" is suitable for managing levels of high temperatures and chemical liquids. While maintaining the functionality of the standard model, the heat resistance and chemical resistance of the electrode section have been improved. FEP is used for the cable, and fluororubber is used for the sealing part. 【Features】 ■ Ideal for managing levels of high temperatures and chemical liquids ■ Heat resistance temperature: 100℃ ■ FEP used for the cable, fluororubber used for the sealing part ■ Protection structure: IP-63 *For more details, please refer to the external link page or feel free to contact us.

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Non-contact linear detection of liquid level!! Micro-capacity detection specification with a detection length of 40 millimeters.

Mini-sized liquid level sensor ideal for φ10 test tubes. It can be installed on curved or flat surfaces with flexible material.

Mini-sized electrodes of the CLA series! Capable of detecting liquid level ranges from 0 to 40 mm. Can be installed in φ10 dispensers, test tubes, beakers, and viewing windows of tanks.

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Non-contact linear detection! Capacitive liquid level sensor with micro-capacitance detection specifications.

【Micro-capacity detection detection distance 40 mm】 By simply attaching a film-like sensor to the outside of the container, the liquid level inside the container is linearly detected. It can also be wrapped around pipes.

The "Liquid Level Sensor Micro Capacitance Detection Specification" captures even minute changes of 10pF without missing them. When there are no external influences such as temperature changes, capacitance changes below 10pF can also be measured. It is capable of detecting micro capacitance levels for scientific analysis equipment and the remaining cartridge level in dispensers. 【Features】 ■ Mini size suitable for test tubes and similar applications ■ Capable of measuring capacitance changes below 10pF ■ Micro capacitance level detection for scientific analysis equipment ■ Detection of remaining cartridge level in dispensers ■ Operating temperature range: 0 to 40°C *For more details, please refer to the external link page or feel free to contact us.

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Liquid level sensor pipe-type electrode specifications! Linear detection with a resolution of less than 1 millimeter.

No moving parts! It allows for liquid level detection simply by being immersed in the liquid.

The "Liquid Level Sensor Pipe Type Electrode Specification" allows for level management simply by immersing it in the liquid. Its structure has no moving parts, eliminating issues of false detection due to clogging. It is suitable for slurry liquids such as waste liquids. 【Features】 ■ Structure with no moving parts ■ Eliminates false detection issues due to clogging ■ Ideal for slurry liquids such as waste liquids ■ Usable in metal tanks *For more details, please refer to the external link page or feel free to contact us.

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Liquid level switch, multi-point output type *Demo available

Detecting liquid levels at four locations with one device.

○Slim Design The sensor part is only 2.0 mm thick, allowing for space-saving installation. ○Flexible Installation is possible even on curved surfaces (from R7 to flat surfaces). ○Non-contact Electrodes can be mounted on the outside of pipes or tanks, allowing for detection without contact with the liquid, eliminating concerns about contaminating the liquid or electrode corrosion. ○4CH Multi-head One amplifier can connect to four electrodes. Each is independent, so they can be used even if the heads are spaced apart. ○Compatible with Opaque Containers Detection is possible even if the pipes or tanks are opaque (limited to non-metallic containers). *Equipment is available for loan! Please feel free to contact us. *For more details, please download the PDF or feel free to contact us.

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Capacitance-type Liquid Level Sensor "CLA Series" Use Cases

We will solve your on-site problems! Here are examples of using capacitive liquid level sensors. Demo units are available for loan!

The capacitive liquid level sensor "CLA series" that we handle will solve your on-site problems. If you are struggling with "I want to manage liquid levels with sensors instead of visual management," this product offers analog output and can control up to four points. It outputs an analog signal according to the monitoring level of the internal liquid. It can also output control signals for up to four points, and since the electrodes are transparent, you can check the contents when attached to a transparent tank. In the PDF materials, we introduce several other use cases with images. 【Use Cases (Partial)】 ■ It is difficult to install the sensor without processing because the shape of the tank is fixed. → The electrodes are flexible, making installation easy. ■ Slurry adheres to the sensor and prevents operation; the sensor corrodes due to chemicals. → Detection can be done non-contact. ■ I want to manage the remaining amount of not only liquids but also powders and resin pellets. → Detection of powders and granules is possible. *For more details, please refer to the PDF materials or feel free to contact us.

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Capable of detecting liquid level without touching the liquid【Capacitive Liquid Level Sensor】

This is a sensor that can detect the liquid level inside a non-metallic container with a resolution of millimeters simply by attaching a film-type sensor to the outside of the container. *Free demo units available for loan.

This document explains cases where capacitive liquid level sensors have been used to solve common problems encountered in the field. A capacitive liquid level sensor is a device that can linearly detect liquid levels in millimeter units without coming into contact with the liquid by simply attaching a film-type sensor to the outside of a non-metallic container. 【Product Features】 ■ Transparent Film Electrode The electrode is transparent, allowing visibility of the contents even when attached to a transparent tank. ■ Analog Output The liquid level inside the tank is output as an analog voltage of 1–5V or a current of 4–20mA. ■ Flexible Electrode The electrode is made of a flexible film, allowing it to be installed not only on flat surfaces but also wrapped around cylindrical containers and pipes. ■ Non-contact Detection of Liquids By simply attaching the electrode to the outside of a pipe or tank, it can detect the liquid without contact. ■ Capable of Detecting Low Dielectric Constant Oils It can detect oils and silicones that are difficult to detect with other capacitive sensors. *Currently offering a collection of case studies and a document detailing the differences between our products and existing technologies in water level measurement! You can view it immediately via PDF download.

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[CLA Case] Ink Level Detection for Printing Machines [Case Study of a Printing Equipment Manufacturer]

Using the liquid level sensor "CLA"! Introducing a case study on detecting ink remaining in printing machines.

We would like to introduce a case of ink level detection in a printing machine using the non-contact liquid level sensor "CLA," which can be installed on various tanks due to its electrodes being compatible with PET film. (Detected substance: ink) The printing equipment manufacturer faced challenges because optical methods cannot detect ink levels due to the color of the ink. They desired a sensor that could be easily attached to tanks, making it suitable for mass production and easy maintenance later on. Therefore, the non-contact "CLA" was adopted. By installing it in a way that adheres to the outside of the tank, it has become possible to manage the ink liquid level non-contactly. 【Current Challenges and Requirements】 - The printing equipment is equipped with a sensor that can manage the liquid level of the ink tank. - Optical methods cannot detect levels due to the color of the ink. - A sensor that can be easily attached to tanks, making it suitable for mass production and easy maintenance later on, is preferred. *For more details, please refer to the PDF document or feel free to contact us.

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[CLA Case] Coolant Overflow Management [Bearing Manufacturing]

Using the liquid level sensor 'CLA'! Introducing a case of coolant overflow management! *Sample available for loan.

We would like to introduce a case of coolant overflow management in the bearing manufacturing process using the non-contact liquid level sensor "CLA," which can be installed in various tanks due to its electrodes being suitable for PET film. The bearing manufacturer was using an ultrasonic type but faced challenges due to its high cost and the difficulty of installation. Therefore, they adopted the "CLA pipe type." After implementation, it can be easily installed by tightening with a nut on the top of the tank. With a liquid contact type guaranteed to IP-68, it can manage the liquid level at four points even when directly in contact with the liquid, allowing for control of the device according to the desired liquid level. [Current Issues and Requests] - In the bearing manufacturing process, they are managing the liquid level of the coolant used and overseeing overflow. - They were using an ultrasonic type but faced challenges due to its high cost and the difficulty of installation. *For more details, please refer to the PDF document or feel free to contact us.

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[CLA Case] Rubber Material in Metal Hopper (Inventory Management) [Powder and Granule Detection]

Using the liquid level sensor "CLA"! Here is a case study on managing the remaining rubber pellets in a metal hopper.

We would like to introduce a case study on managing the remaining amount of rubber material in a metal hopper using the non-contact liquid level sensor "CLA," which can be installed in various tanks due to its electrodes being compatible with PET film. The extrusion molding manufacturer faced issues such as forgetting to visually check the material, leading to it running out and resulting in defective products, which caused damages including repair time. They also experienced malfunctions with ultrasonic sensors, which caused unnecessary line stoppages and reduced productivity. Therefore, they adopted the "CLA." After implementation, by managing the rubber material at any desired position, the sensor emits a signal when the rubber material reaches the set level, automatically stopping the device and notifying with a beacon light, thus preventing the occurrence of defective products due to material shortages. [Current Issues and Requests] - Managing the remaining amount of rubber material in the hopper visually through a window - Forgetting visual checks and mistakes led to the material running out, resulting in defective products and damages including repair time. - Ultrasonic sensors malfunctioned, causing unnecessary line stoppages and reducing productivity. *For more details, please refer to the PDF document or feel free to contact us.*

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[CLA Case] Liquid Tank (Dilute Sulfuric Acid) Level Detection [Semiconductor Equipment Related]

Using the liquid level sensor "CLA"! It can detect the liquid level position and output it with an analog signal, allowing for linear liquid level management!

We would like to introduce a case of level detection in a chemical tank using the non-contact liquid level sensor "CLA," which can be installed in various tanks due to its electrodes being suitable for PET film. (Detection substance: dilute sulfuric acid) For companies related to semiconductor equipment, changing the liquid level management position requires the hassle of reattaching sensors. They faced the challenge of not knowing the liquid level position due to point-based liquid level management. Therefore, they adopted the "CLA." As a result, by allowing the setting of four detection points for the liquid level, there is no need to change the sensor position. Additionally, with analog output, the liquid level position can be detected and output, enabling linear liquid level management. 【Current Issues and Requests】 ■ Currently, four capacitive sensors are installed for liquid level management. ■ The management of the liquid level changes depending on the liquid and operating conditions. ■ We want to monitor the liquid level linearly to know its position. ■ If we want to change the liquid level management position, it requires the hassle of reattaching sensors. ■ Due to point-based liquid level management, we do not know the position of the liquid level. *For more details, please refer to the PDF document or feel free to contact us.

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[CLA Case] Management of Antifoam Liquid Level in Water-Soluble Waste Liquid Treatment System [Non-Contact]

Using the liquid level sensor "CLA"! Introducing a case study on the treatment system for water-soluble waste liquids at a printing peripheral equipment manufacturer.

We would like to introduce a case study on the management of the liquid level of a defoaming agent in a water-soluble waste liquid treatment system using the non-contact liquid level sensor "CLA," which can be installed on various tanks due to its electrodes being made for PET film. (Detection target: defoaming agent) The printing peripheral equipment manufacturer was concerned about sensor degradation with contact-type sensors, as the timing of failures was unpredictable and maintenance could become frequent. They faced the challenge of needing a sensor that could be easily installed on tanks, which would facilitate mass production and make future maintenance easier. As a solution, the non-contact "CLA" was adopted. As a result, it can be easily attached from the outside of the tank, ensuring mass production capability, and during maintenance, it can simply be replaced from the outside of the tank, making maintenance straightforward. 【Current Challenges and Requests】 ■ With contact-type sensors, degradation is a concern, and the timing of failures is unpredictable, leading to potential frequent maintenance. ■ A sensor that can be easily installed on tanks is preferred, as it facilitates mass production and makes future maintenance easier. *For more details, please refer to the PDF document or feel free to contact us.

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[CLA Case] Liquid level sensor that can be mounted on a φ10 pipe

Can be installed with a thin pipe, capable of detecting a liquid level of 150mm! Custom CLA liquid level sensors can be manufactured. *Sample available for loan.

We would like to introduce a customized case of our non-contact liquid level sensor "CLA," which can be installed in various tanks due to its electrodes being suitable for PET film. A company in the automatic equipment industry expressed interest in adopting our "CLA," but they faced an issue with installation due to the narrow pipe size. Although there are products that can be installed in a φ10 narrow pipe, they reported that the detectable liquid level was only 40mm, leading to their request. In response, we customized the electrode part of the CLA liquid level sensor. (CLA liquid level sensor: CLA-D10P150) By sharing electrodes from other products and customizing them into a non-contact type, we enabled the detection of a liquid level of 150mm in a φ10 pipe. 【Current Issues and Requests】 ■ They want to adopt our CLA liquid level sensor, but cannot install it due to the narrow pipe size. ■ While there are products that can be installed in a φ10 narrow pipe using our CLA liquid level sensor, the detectable liquid level is only 40mm, which is too short. *For more details, please refer to the PDF document or feel free to contact us.

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[Liquid Level Sensor Example] Detection of Remaining Epoxy Resin [Carbon Fiber]

Using the liquid level sensor "CLA"! Here is a case study on detecting the remaining amount of epoxy resin. *Sample units are available for loan.

We would like to introduce a case study on detecting the remaining amount of epoxy resin using the non-contact liquid level sensor "CLA," which can be installed in various tanks due to its electrode being made of PET film. A carbon fiber company faced challenges in managing the liquid volume in their epoxy resin tank. The current sensor (guide pulse method) could not detect when the liquid volume was low, and the accuracy of liquid level management was poor, with a precision of 3 to 5 mm against the desired liquid level of ±1 mm. Therefore, they adopted the liquid level sensor "CLA-D10P40." As a result, they were able to detect the liquid level with an accuracy of ±1 mm and manage the liquid level by installing the sensor at the desired position, even when the liquid volume was low. 【Current Challenges and Requests】 - Challenges arose in managing the liquid volume in the epoxy resin tank. - The current sensor (guide pulse method) cannot detect when the liquid volume is low. - The accuracy of liquid level management is poor, with a precision of 3 to 5 mm against the desired liquid level of ±1 mm. *For more details, please refer to the PDF document or feel free to contact us.*

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[CLA Case] Solving Installation Issues through Standard Electrode Modification [Customization]

Custom product of CLA-D10P40 manufactured. Solutions for issues with the code extraction part have been addressed. *Samples of the custom product are available for loan.

We would like to introduce a customized case of the non-contact liquid level sensor "CLA," which can be installed in various tanks due to its electrodes being made of PET film. A customer from an automotive parts company encountered issues with the standard model "CLA-D10P40" already adopted for managing the liquid level of epoxy resin. The straight alignment of the cable exit with respect to the electrode caused the cable to be in the way after installation. Additionally, since the cable exit position is in a straight line from the electrode, it became an obstruction during equipment cleaning, leading to their request. Therefore, we customized the electrode by making the cable exit vertical while maintaining the same performance and functionality. 【Current Issues and Requests】 ■ Issues arose with the standard model "CLA-D10P40" already adopted for managing the liquid level of epoxy resin. ■ The straight alignment of the cable exit with respect to the electrode caused the cable to be in the way after installation. ■ The cable exit position being in a straight line from the electrode became an obstruction during equipment cleaning. *For more details, please refer to the PDF document or feel free to contact us.

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[CLA Case] Hydraulic Cylinder Oil Level Management [Automotive Parts and Machinery Industry]

Using the liquid level sensor "CLA"! We will introduce examples of oil level management for hydraulic cylinders. *Sample units are available for loan.

We would like to introduce a customized case of the non-contact liquid level sensor "CLA," which can be installed in various tanks due to its electrodes being made of PET film. The oil level management of hydraulic cylinders is currently done visually, but the sensors are located on the back side of the equipment, making it difficult to check without going around to the back, as they are hidden by the equipment and there are many of them to confirm. Therefore, we installed the liquid level sensor "CLA-D10P40." With an accuracy of ±1mm for the desired liquid level, it can detect the liquid level, allowing for management by installing it at the position of the liquid level to be monitored, even when the liquid volume is low. 【Current Issues and Requests】 - The oil level management of hydraulic cylinders is done visually, but the sensors are located on the back side of the equipment: - Cannot check without going around to the back - Hidden by the equipment - Difficult to confirm due to the large number - We want to monitor with sensors and raise the management level - Other sensors are not easy to install *For more details, please refer to the PDF document or feel free to contact us.

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