シュマルツ List of Products and Services

The Compact Ejector series 'SCPSb/c/i' responds to high-speed application suction transport with high-efficiency nozzles and fast valve switching. It also features a vacuum release function, allowing for quick release of the workpiece. Additionally, its filterless structure eliminates the need for filter replacement. Furthermore, the eco-nozzle technology minimizes compressed air consumption while achieving a high suction volume. The 'SCPSc/SCPSi' series comes standard with an air-saving function that stops suction after workpiece adhesion and resumes suction when the vacuum pressure drops to a set level, enabling energy-saving operation. 【Features】 ○ Vacuum release function ○ Increased productivity ○ Easy maintenance ○ Energy-saving operation For more details, please contact us or download the catalog.

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The rope balancer "NEO30" can lift and move loads of up to 30 kg. By simply pulling the handle, you can raise and lower the workpiece with light force and stop it at any position. Additionally, it is battery-operated, eliminating the need for wiring or air piping, allowing for immediate installation and startup anywhere. 【Features】 ■ Battery-operated for quick installation and startup anywhere ■ Simple and lightweight design ■ A variety of mechanical attachments available * For more details, please refer to the PDF document or feel free to contact us. * We offer a free on-site demo service to visit your location!

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Are you facing any issues or concerns with the transportation of heavy items? ● Workers are not staying due to the harsh heavy lifting tasks ● We want to improve the efficiency of transportation tasks ● Women and elderly individuals are handling heavy items ● We want to prevent injuries and back pain ● Is it possible to prevent crowding and close contact at transportation sites? Our vacuum balancer "Jumbo" is here to help! The vacuum balancer assists in transporting heavy items, allowing one worker to move loads quickly and without strain. It can be used in various settings for transporting heavy items such as cardboard boxes, bags, buckets, drums, tanks, and more! This catalog introduces numerous examples of how vacuum balancers can be utilized in logistics. ★ A wide range of product lineup and many case studies in the logistics industry ★ New attachments suitable for transporting a variety of workpieces included *We have many demo units available. Please feel free to contact us. (On-site demos available)

• Ceiling transport system

The "Manual Transport System" realizes labor-saving and efficiency improvements in handling heavy items such as palletizing and feeding or removing materials to and from processing machines in logistics processes, thereby enhancing productivity. Our equipment, which frees workers from heavy labor and prevents injuries and back pain, contributes to creating a workplace that is friendly to people! Schmaltz aims to be an invaluable partner for our customers in all phases, from proposing handling solutions to the introduction and operation of the manual transport system, as well as after-sales support. *For more details, please refer to the PDF materials or feel free to contact us.

• Vertical Conveyor System

Our company has leveraged its experience and expertise as a manual transport system manufacturer to create the Schmalz crane system, which features a lightweight and simple structure. The "Jib Crane" is a crane solution that is easy to use, efficient, and easy to implement. It utilizes a rotating jib to lift and lower loads. It can be used as a column-mounted or wall-mounted jib crane, depending on the environment. If you prefer a movable jib crane, a base plate for mobility can be installed! *For more details, please refer to the PDF document or feel free to contact us.

• Ceiling transport system

Our company has leveraged its experience and know-how as a manual transport system manufacturer to create the Schmalz crane system, which features a lightweight and simple structure. The crane system is essential for fully utilizing the performance of our vacuum balancer "Jumbo" and vacuum lifting device "Vacuumaster." Schmalz's "Overhead Crane" is modular, allowing for the construction of an optimal system tailored to individual solutions. Additionally, it has low friction during use, providing a light operational feel. *For more details, please refer to the PDF materials or feel free to contact us.*

• Ceiling transport system

The vacuum balancer "Jumbo Roostack" is a transport assist device specifically designed for transporting loads located below the waist of the operator during manual handling. It allows for natural posture access to loads weighing up to 80 kg at low positions! It features a "user-friendly" design rich in functionality and safety. It is ideal for unloading cardboard boxes and bags onto floor pallets, as well as for retrieving items from containers and boxes. *For more details, please refer to the PDF materials or feel free to contact us.

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The "Jumbo Flex High Stack" is a vacuum balancer that allows for the safe stacking of heavy items such as cardboard boxes and bags to high places. It can effectively utilize the aerial space in unused warehouses and containers. By using the power of vacuum, it can suction and lift workpieces, enabling the stacking of items weighing up to 50 kg to a maximum height of 2,550 mm! Additionally, when placing items at a low position, you can work in a comfortable posture without bending down. *For more details, please refer to the PDF document or feel free to contact us.

• Vertical Conveyor System

The vacuum suction lifting device "Vacuum Master Glass" is designed for transporting glass outdoors. It can be suspended from a construction crane on-site, allowing for the transport of large glass panels in both horizontal and vertical positions! We offer equipment capable of transporting glass weighing up to 1000 kg. *For more details, please refer to the PDF document or feel free to contact us.

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Fragile glass panels and windows need to be transported with the utmost care. The vacuum suction lifting device "Vacuum Master Window" is ideal for safely and easily transporting and assembling heavy glass panels with just one operator, without leaving scratches or suction marks on the glass! It can lift heavy glass panels and windows weighing up to 300 kg vertically and rotate them 90° to the left or right. The device is equipped with an alarm buzzer, ensuring safety during air leaks or power outages. *For more details, please refer to the PDF document or feel free to contact us.

• Vertical Conveyor System

The vacuum suction lifting device "Vacuum Master Light" is a compact and lightweight transport device designed for horizontal transportation of small to medium-sized workpieces weighing up to 100 kg, primarily those that are not breathable! It uses the power of vacuum to adhere to the workpiece and is suspended by an electric chain hoist for transportation. It can be universally used in various processes such as assembly of parts, packaging, and setting up or retrieving from processing machines! It enables the transportation of heavy items, which traditionally required many workers, to be carried out by a single operator without feeling the load. *For more details, please refer to the PDF document or feel free to contact us.

• Ceiling transport system

A vacuum suction lifting device is a transport device that uses the power of vacuum to adhere to a workpiece and is used by suspending it from an electric chain block. In our standard vacuum suction lifting devices, external power sources such as electricity or compressed air are required during the suction process, but the "Vacuum Master Eco" does not require any external energy supply! The "Vacuum Master Eco" enables horizontal transport of workpieces with smooth surfaces and no porosity, weighing up to 500 kg. By introducing a vacuum suction lifting device, it becomes possible for a single operator to transport heavy items that traditionally required many hands, without feeling the load. *For more details, please refer to the PDF document or feel free to contact us.

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The vacuum suction lifting device "Vacuum Master" uses the power of vacuum to adhere to workpieces and is a transport device that suspends them with an electric chain block for application transport. It is used for tasks such as loading and unloading materials into processing machines, safely transporting metals, wood, plastics, and glass weighing up to 500 kg without any load! ★ Depending on the work requirements, you can also choose functions to tilt the load by 90° or rotate it by 180°. By introducing our vacuum suction lifting device, it enables the transportation of heavy objects, which traditionally required a lot of manpower, to be carried out by a single operator without feeling any load. *For more details, please refer to the PDF document or feel free to contact us.

• Ceiling transport system

You have introduced a collaborative robot, but you are not fully utilizing it. Do you have any of these concerns? - Selecting the right hand is difficult! - I'm worried about the air piping and cable management in a tight space! - Installation and programming are complicated, so I can't utilize it after all! It can be used without air or hoses! A mini version of the highly popular Schmalz compact vacuum pump ECBPi series is now available, as requested by many. With the cobot pump ECBPMi, you can achieve a safe and widely applicable suction transport system even in limited spaces. Its mechanical and electrical connections are easy, allowing for flexible integration into various applications. 【Features】 - Operates on DC-24V, can be used with power supplied only from the robot! - Extremely compact body with a diameter of just 63mm and a height of about 56mm - The flange and cable for connecting to the robot are integrated, making installation easy without specialized tools - Energy-saving features that can be used without complex programming *Please download the 'Product Catalog' from the link below. Feel free to contact us with any inquiries.

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The vacuum balancer "Jumbo" is a manual transport system that can be used with intuitive operation. It is suitable for palletizing in logistics processes, loading and unloading materials into and from processing machines, and assembling and transporting automotive parts, allowing for the movement of heavy items without feeling the load. 【Features】 ◆ Increased productivity through reduced transport and loading times! ◆ Does not damage the load due to vacuum suction! ◆ Prevents worker injuries and reduces downtime! *We are currently offering a catalog with case studies. For more details, please contact us or download the PDF to view it.

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The vacuum balancer "Jumbo" is a manual transport system that quickly moves various items such as cardboard boxes, bags, drums, and wooden boards, enhancing work productivity. It can be easily operated intuitively, allowing for the transportation of heavy items without feeling the load! It serves as an ideal partner in various transport tasks, such as loading and unloading materials to and from processing machines and handling items in shipping and receiving areas. You can choose suitable operating handles, suction pads, and attachments for your application. *For more details, please refer to the PDF materials or feel free to contact us.

• Vertical Conveyor System

This is a compact and lightweight vacuum pump-compatible unit. It can be used as a vacuum switching valve to switch vacuum air supplied from external vacuum generators such as vacuum pumps and multi-stage ejectors. In addition to enabling shorter cycle times through air switching and vacuum breaking functions, there are also types available that allow for condition monitoring of the vacuum circuit. A manifold type that can connect up to 16 SCPM-EVs and be used as a single block is also available in the lineup.

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In the production of secondary batteries, the electrolyte injected into the cells corrodes the vacuum pads used during cell opening. By using electrolyte-resistant rubber as the material for the vacuum pads, we can suppress the degradation of the vacuum pads and contribute to reducing replacement costs. The electrolyte-resistant rubber pads are available in three different shapes. Among the flat shapes, you can choose a pad with a large sealing lip suitable for thin workpieces like films, or select from 1.5-stage and 2.5-stage bellows pads that are effective for buffering during adhesion and stroke adjustment, depending on your application. 【Features】 - Utilizes materials resistant to electrolytes, contributing to the long lifespan of vacuum pads. - Offers three shapes: flat, 1.5-stage bellows, and 2.5-stage bellows, allowing for the selection of a more suitable pad.

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The display glass gripper 'STGG' reduces the load on thin and delicate workpieces by performing suction with low vacuum pressure and surface contact, enabling more dynamic transportation. We also offer types that comply with clean room standards and are suitable for ESD (electrostatic discharge) countermeasures. 【Features】 ■ Gripper with low vacuum pressure and high suction capacity using a porous plate ■ Surface suction reduces localized pressure on workpieces, preventing wrinkles and deformation of thin materials ■ Prevents contamination and suction marks ■ Integrated vacuum generator allows for use with only compressed air supply ■ A variety of accessories are available, including connectors for exhaust air and non-contact pads, ideal for use in clean rooms *For more details, please refer to the PDF document or feel free to contact us.

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The SSCB is a clamp system that integrates a suction pad and positioning pin. It reduces the issues of wobbling and positional variation that were problematic when using only the pad for suction. It is also possible to transfer the pin position based on the workpiece itself or to set the pin position using 3D data through the robot's movements. Conveyance hands and clamp jigs that were previously custom-made using mechanical clamps, reference pins, and guides can be simplified and generalized by using the SSCB. The suction pad uses a Barlocan pad that excels in wear resistance and crack resistance, making it durable and less likely to tear even when coming into contact with sharp edges of metal plates.

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Our "Cobot Pump ECBPi" solves the hose handling issues within factories, used by autonomous robots in automated warehouses and collaborative robots working alongside humans for transport tasks. ~ Do you have any of these concerns? ~ - Considering suction transport using AGVs or collaborative robots - Want to neatly organize the wiring and piping of vacuum generators - Looking to advance the "visualization" within the factory 【Features】 - No need for hoses for compressors or air supply - Equipped with speed control function that automatically optimizes performance - Compatible with IO-Link communication, allowing integration with various field buses *Please download and view the "Product Catalog" from the link below. *Feel free to contact us with any inquiries.

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The Multi-Stage Ejector SEM-C series is a vacuum ejector equipped with high suction capability. It has a built-in multi-stage nozzle, allowing for a large suction volume and a pressure rise of up to -80 kPa. It is suitable for applications involving breathable workpieces, such as the transportation of packaging machinery related to cardboard and the adhesion of wood. Additionally, due to its high suction volume, it is effective in reducing cycle times.

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Our company, which handles vacuum equipment for automatic transport and clamping, offers various transport methods that contribute to improving productivity and reducing costs in the manufacturing industry. You can choose the optimal method according to the target object. 【Product Lineup】 ■ Compact Ejector "SCPS/SCPSi" A palm-sized ejector capable of energy-saving operation and high-speed suction. ■ Magnetic Gripper "SGM Series" A gripper with built-in permanent magnets, ideal for workpieces with holes or gaps where vacuum suction cannot be used. ■ Needle Gripper "SNG" A gripper that can transport highly breathable fibrous workpieces by extending and retracting built-in needles. ■ Vacuum Pad for Thin Steel Plates "SAXM" For high-speed transport of thin steel plates with oil films! A suction pad made of Elastodur, featuring flexibility and wear resistance. *For more details, please download the catalog or contact us.

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The spring plunger is an accessory for vacuum pads used for height adjustment during suction and to mitigate impacts. The FSTA-HD series features a spring plunger with springs on both the upper and lower parts. This allows for adjustments when there are height restrictions during work elevation or when the mounting frame may bend due to high loads. Additionally, the rod of the main body is made of stainless steel, providing high durability and a long lifespan. There are three sizes available for stroke lengths ranging from 25mm to 90mm. (Note: Not all stroke lengths can be used to prevent load and damage caused by contact between springs.) A type with a rotation prevention feature suitable for use with oval pads is also available (FSTA-HD-VG). For more details, please contact us or refer to the catalog.

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The adjacent joint SVS-STV and SVS-GE series are accessories suitable for mounting applications that sandwich holders and plates. They are available in two types: one with a quick-connect hose connector on the top (SVS-STV) and another with threaded connections (SVS-GE), making it easy to attach hoses, ejectors, and devices. For more details, please contact us or refer to the catalog.

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This is a vacuum pad developed for the purpose of suction transport of plate glass. The grooves on the suction surface allow for strong adhesion even when powders or cleaning liquids that prevent close contact during stacking are present.

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The "Seal Ring DR" is made of polyamide (PA) and exhibits excellent sealing properties. With a wide range of sizes available, it is ideal for hose systems. The inner diameter design with a convex part makes it less likely to fall off during assembly or disassembly of equipment, and it does not slide sideways, making it less prone to gaps, which is optimal in cases where there is play in the screws. For more details, please contact us or refer to the catalog.

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The "Vacuum Hose VSL" is available in a wide range of inner diameters from 2mm to 75mm, minimizing exhaust time and flow resistance with various sizes to optimize the system. When using vacuum air, the hose has a low contraction rate and reduces sudden contractions, making it ideal for use around machinery. Larger hoses are reinforced with spiral wire, which helps reduce replacement costs by improving durability. We offer products made from various materials, including polyurethane, making them suitable for a wide range of applications. For more details, please contact us or refer to the catalog.

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The "Air Pressure and Vacuum Inline Filter VFI" is a filter that allows for quick and easy replacement of the filter element, contributing to reduced running costs and environmental impact. Its transparent body makes it easy to see the level of dirt, ensuring that you won't miss the timing for replacement and won't compromise the system's functionality. It can be easily installed at any time with a simple hose connection. It can withstand surge pressures of up to 0.7 MPa, making it suitable for a wide range of air pressure systems. For more details, please contact us or refer to the catalog.

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The "High Flow Filter STF for Vacuum" allows for quick and easy replacement of the filter element without tools, reducing work time and maintenance costs. Utilizing centrifugal force, it efficiently removes nearly 100% of dust and particles, maximizing protection against negative impacts on equipment within the vacuum circuit. Since only the filter element can be replaced, it is designed to be environmentally friendly. Despite being a high flow type, it offers a wide variety of options, allowing for the selection of the appropriate size for each vacuum generator. For more details, please contact us or refer to the catalog.

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The VFT series vacuum filters feature excellent filtration elements that keep vacuum generators clean and prevent failures. With a diverse range of sizes available, they are effective for all types of vacuum generators. The pore sizes of 80/100μm suppress the inflow of various sizes of debris from the air. The elements inside the filter are available in stainless steel and polyethylene types. The stainless steel element (100μm size) can be washed and reused several times. The polyethylene element helps reduce initial costs.

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The VAM series vacuum gauges are versatile vacuum gauges that can be used for general purposes. They are simple analog gauges that make it easy to understand the measurement results. We also offer a version with a colored dial, which makes it easier to determine whether the current pressure is suitable.

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The SW series throttle valve is an effective flow control valve for applications where flow needs to be restricted. By narrowing the flow, it can maintain the overall vacuum pressure of the system, making it suitable for transporting highly permeable workpieces. The threaded ends of the valve make it easy to attach to vacuum pads.

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The Compact Ejector SXP and SXMP series have been renewed in 2013 with the addition of supply pressure monitoring functions and IO-Link compatible models (SXPi, SXMPi series). If you would like a brochure for the new series, please feel free to contact us. The Compact Ejector SXP and SXMP series are high-performance compact ejectors equipped with self-diagnosis functions. They monitor the time variation of vacuum pressure and perform self-diagnosis of the vacuum circuit's condition. If air leaks or circuit blockages are detected from the diagnostic results, the circuit status is communicated via indicator lamps or external signal outputs. (In the new SXPi and SXMPi series, more detailed value checks and setting changes can be performed.) They come standard with an air-saving function and a valve protection function (safety measure function) that automatically releases the air-saving function according to the number of valve switches, allowing for continued suction transport while minimizing valve wear. They also excel in waterproof and dustproof capabilities, making them suitable for use in environments with an IP65 protection rating. For more details, please contact us or refer to the catalog.

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The compact ejectors of the SCPi and SMPi series are compact ejectors compatible with IO-Link. They allow for integration with existing fieldbuses and PLC communication, enabling parameter changes, status checks, system management, and quick responses from remote locations. The lineup includes models (SMPi type) that offer stronger vacuum breaking capabilities and contribute to shorter cycle times, as well as models (RD type) equipped with air-saving functions that reduce air consumption. The polarity (NPN, PNP) can also be changed on the ejector side. Additionally, due to their filterless structure, filter replacement is unnecessary. For more details, please contact us or refer to the catalog.

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The Compact Ejector SCPM series is a compact ejector that integrates an adsorption valve, a vacuum break valve, and a filter. It is a lightweight and compact vacuum generator weighing only 80g, making it suitable for limited spaces. The nozzle sizes available are 0.5mm, 0.7mm, and 1.0mm, and it is also possible to choose models with a vacuum switch. Additionally, it is equipped with a vacuum break valve, which can help shorten cycle times. It is suitable for the adsorption of non-porous workpieces such as metal and plastic products. For more details, please contact us or refer to the catalog.

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The Compact Ejector SBP-C series is a vacuum generator with a suction valve. You can choose whether or not to include a vacuum switch and vacuum release function. The nozzle sizes range from 0.5mm to 2.5mm, with six sizes available to accommodate various applications. The suction valve is available in three types: Normally Closed (NC), Normally Open (NO), and Self-Latching (IMP). *In the catalog, the "IMP" type is referred to as "Double Solenoid," but it is correctly a "Self-Latching Single Solenoid." A separate relay is required to switch the signal, but the valve position is maintained when no signal is applied, preventing the workpiece from falling during a power outage. *Please refer to the catalog for combinations of nozzle sizes and valve types. In addition to the male thread type air connection, we also offer a one-touch hose connector type that makes it easy to connect vacuum hoses. For more details, please contact us or refer to the catalog.

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The plastic ejector SBP series is a simple and versatile ejector consisting of a body, a venturi nozzle, and a silencer. With six nozzle sizes ranging from 0.5mm to 2.5mm, it offers a wide suction capacity from 8L/min to 215L/min, making it suitable for various applications. Being made of plastic, it is lightweight and reduces the burden on the transport system. For more details, please contact us or refer to the catalog.

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The Inline Ejector SLP series is a compact and lightweight vacuum ejector that is easy to integrate into piping or limited spaces. Weighing 5g and measuring 57mm in length (excluding the quick-connect part), it reduces the burden on the transport system. The piping port features a quick-connect connector, eliminating the need for additional piping components. For more details, please contact us or refer to the catalog.

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The HS series lifting cylinder is an accessory that prevents double picking when suctioning materials such as paper and film. It is used by attaching a vacuum pad to the tip of a telescoping piston rod. When vacuum pressure is supplied, the piston rod extends, and when the pad comes into contact with the workpiece, the piston rod quickly retracts, allowing only the first workpiece to be lifted. For more details, please contact us or refer to the catalog.

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The Universal Holder HTR-UNI series is a holder designed to attach pads or spring plungers to round tubes, square tubes, and grooved frames. The height and angle of the pads can be adjusted, allowing for a flexible suction system design for workpieces such as thin steel plate components with curved surfaces. For more details, please contact us or refer to the catalog.

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The spring plunger is an accessory for vacuum pads used for height adjustment during suction and to mitigate impacts. The FSTI series spring plunger is a type that houses the spring inside. Since the spring is not exposed, it can be protected from dirt and other contaminants, ensuring a long lifespan. In the unlikely event that the spring is damaged, it prevents falling or contamination of the workpiece. Additionally, it has a structure that prevents the springs from hitting each other during compression, allowing for the full stroke to be utilized. The stroke is available in three sizes: 10mm, 25mm, and 50mm. A type with an anti-rotation feature suitable for use with oval pads is also available (FSTI-VG). For more details, please contact us or refer to the catalog.

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The spring plunger is an accessory for vacuum pads used for height adjustment during suction and to mitigate impacts. The FSTE-HD series spring plunger has the same basic design as the general-purpose FSTE series, but it uses stainless steel for the main rod, enhancing its durability. It is suitable for applications with higher usage frequency. The stroke is available in five sizes ranging from 15mm to 90mm. (Note: Not all strokes are available to prevent load and damage due to contact between springs.) A type with a rotation prevention feature suitable for use with oval pads is also available (FSTE-HD-VG). For more details, please contact us or refer to the catalog.

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The spring plunger is an accessory for vacuum pads used for height adjustment during suction and to mitigate impacts. The FSTE series spring plunger is a versatile spring plunger. It comes in eight sizes with strokes ranging from 5mm to 90mm, making it suitable for various applications. (Note: Not all strokes can be used to prevent load and damage caused by contact between springs.) A type with a rotation prevention feature suitable for use with oval pads is also available (FSTE-VG). For more details, please contact us or refer to the catalog.

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This is a swivel joint that is effective when approaching inclined workpieces. It maintains the shape during suction even after lifting the workpiece. It can accommodate angles of up to 15° in all directions. For more details, please contact us or refer to the catalog.

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