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[FA Site Improvement Case] I want to visualize the number of defective products during equipment downtime.

[FA Site Improvement Case] I want to visualize the number of defective products during equipment downtime.

Improving Quality: Identifying the number of defective products through the visualization of casting equipment error time!

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. Due to errors in the casting equipment, the machine stopped, causing a drop in internal temperature and leading to defective products. However, there was a problem in that the downtime could not be grasped on-site, making it impossible to confirm the number of defective products. Therefore, the layered information display light "LA6" was introduced. Upon receiving a signal of an abnormal occurrence, the "LA6" displays the downtime as a timer. By increasing the red timer lights in stages from 1 to 5 every minute, it became possible to confirm the downtime from a distance by the number of lit segments. [Case Study] ■ Current Situation - The equipment that experienced an abnormal stop was timed by the person in charge to identify the number of defective products. - Downtime could not be grasped on-site, making it impossible to confirm the number of defective products. ■ Proposal - With the timer display function, the number of displays increases every minute from the occurrence of an abnormality, allowing the downtime to be confirmed from a distance by the number of lit segments. - Wiring is easy with just one additional wire along with the conventional signal light. - Display time, display color (21 colors), and patterns (15) can be changed using editing software. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/

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[FA Site Improvement Case] Equipment Mirroring Using Internal Network

[FA Site Improvement Case] Equipment Mirroring Using Internal Network

[Network/Remote Monitoring] Easily visualize work status across multiple locations!

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing site where the status of the inspection station was not understood, it was not possible to call the manager, resulting in unnecessary labor costs. Therefore, the layered information display light "LA6-POE" was introduced. As a result, the status of the inspection station could now be determined solely by the equipment, leading to quicker responses to abnormalities at the inspection station and improved work efficiency. 【Case Study】 ■ Before Implementation - The status of the inspection station was not understood, making it impossible to call the manager and resulting in unnecessary labor costs. ■ After Implementation - The status of the inspection station could now be determined solely by the equipment. - Responses to abnormalities at the inspection station became quicker, improving work efficiency. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] I want to visualize equipment that is due for maintenance.

[FA Site Improvement Case] I want to visualize equipment that is due for maintenance.

A layered information display light that can show maintenance-related information in various colors for predictive maintenance.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing factory where a small number of people are managing multiple manufacturing devices, it was quite challenging just to confirm which devices required maintenance. We proposed the "LA6 type" layered information display light, which outputs a signal from the control device indicating that maintenance is due, and displays maintenance information in a different color from conventional signal lights, making it visible. 【Case Study】 ■ Issues - Many devices are inspected before operation or regularly, but the operation panel must be checked each time. - We want to grasp the target devices and maintenance details at a glance. ■ Benefits of Implementation - Maintenance targets can be identified at a glance. - It is also possible to identify maintenance locations. - Preventive maintenance activities can be carried out without omissions. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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  • Security Sensor Systems

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[FA Site Improvement Case] I want to visualize the equipment cycle time.

[FA Site Improvement Case] I want to visualize the equipment cycle time.

Predictive maintenance: Visualizing the cycle time of each equipment as part of anomaly management.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing factory where the equipment status is displayed on an Andon board, there is a problem of not being able to manage the takt time, resulting in processing not being completed as scheduled. In response, we proposed the new information display light "LA6 type." This product receives input signals from the equipment and, when the set time is reached, it flashes blue, making it immediately clear which equipment has a problem. Additionally, it easily notifies the signs of equipment maintenance based on the frequency of takt time overruns. 【Case Study】 ■ Issues - Frequent occurrences of processing not being completed within the set time - Understanding the reasons for decreased equipment operating rates and implementing visualization improvements - While the equipment status is displayed on the Andon board, there are no functions for managing takt time - Significant costs are incurred for additional construction to take signals from each piece of equipment to the Andon board ■ Proposal - Receive input signals from the equipment and flash blue when the set time is reached - Takt time can be set arbitrarily using the LA6 editing application *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/

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[FA Site Improvement Case] Eliminating unnecessary extensions of meetings to enhance work efficiency.

[FA Site Improvement Case] Eliminating unnecessary extensions of meetings to enhance work efficiency.

Display of Takt Time and Cycle Time: A timekeeper for presentations that tend to drag on.

We will introduce a case study of business efficiency improvement proposed by Patlite. For improving meetings that tend to run long due to individuals not adhering to their allotted presentation times, the "LA6 type" stack light is recommended. This stack light decreases one level every minute, visualizing the elapsed presentation time. Since the remaining time is easily visible, presenters can more succinctly discuss the main points. As a result, meetings can be conducted more effectively in a shorter time. 【Case Study】 ■Current Situation - Individual presentation times are set but not adhered to, causing meetings to drag on. - Presenters often do not clearly understand the remaining time, leading to lengthy explanations. - Ultimately, the main points of the presentations become unclear, resulting in meaningless meetings... ■Proposal - Visualize the elapsed presentation time with the LA6 editing application. - Since the remaining time is easily visible, presenters can more easily discuss the main points succinctly. - Achieve more effective meetings in a shorter time. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] A pacemaker for manual processes that are difficult to standardize.

[FA Site Improvement Case] A pacemaker for manual processes that are difficult to standardize.

Display of Takt Time and Cycle Time: Visualizing Work Delays! Also improves awareness on the shop floor.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In the assembly line of a major automobile manufacturer, there was a challenge where manual work led to inconsistencies, causing delays in supplying the main line, which is the subsequent process. To address this, a layered information display light "LA6" was installed to indicate work progress. By making the delays in work clear, the awareness on the shop floor changed, and the supply delays were improved. 【Case Study】 ■ Challenges - Due to manual work, there were inconsistencies, and the supply to the main line, which is the subsequent process, could not keep up. - Delays in work were not visualized. ■ Solutions - Installed a display light to show work progress. - With the clarity of work delays, the awareness on the shop floor changed, leading to improvements in supply delays. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=34 ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Assembly Takt Time

[FA Site Improvement Case] Visualization of Assembly Takt Time

"Display of Takt Time and Cycle Time" Reducing AGV stop losses due to time overrun.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In the outdoor unit assembly line, in order to visualize the assembly tact time, we removed the conveyor of the manufacturing line and replaced it with AGVs (Automated Guided Vehicles). Furthermore, by equipping the layered information display light "LA6" that can show the working time of each assembly process, we make the workers aware of the tact time and standardize the assembly speed. This reduces losses from AGV stoppages due to time overruns and achieves improved work efficiency. 【Proposal】 ■ Utilize Smart Mode (Time Trigger Type) - Up to 15 types of tact times can be registered as patterns - Tact counting starts with pulse input at the beginning of production - Counting resets with pulse input at the end of production - In case of tact overruns, it alerts with blinking and a buzzer *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

  • Safety and consumables

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[FA Site Improvement Case] Visualizing the Water Volume of Wastewater Treatment as Part of Efficiency Enhancement

[FA Site Improvement Case] Visualizing the Water Volume of Wastewater Treatment as Part of Efficiency Enhancement

"Visualization of Analog Data" Cutting unnecessary work through the visualization of water storage levels.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing plant facing the challenge of not knowing which drainage tank has exceeded its water level without checking each time, we proposed visualizing the water storage levels using the layered information display light "LA6 type." It became immediately clear which drainage tank was over the water level, and with the elapsed time also visualized, it enabled responses according to the urgency of the situation. 【Case Study】 ■ Current Situation - It is unclear which drainage tank has exceeded its water level without checking. - The inability to know the elapsed time since the water level exceeded makes it difficult to assess urgency. ■ Implementation Effects - It is immediately clear which drainage tank is over the water level. - Visualization of elapsed time allows for responses according to urgency. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of the sand quantity in the hopper within the factory.

[FA Site Improvement Case] Visualization of the sand quantity in the hopper within the factory.

Visualization of analog data: Monitoring remaining amounts while in the office.

We will introduce an example of improvement in the FA (Factory Automation) site proposed by Patlite. In a work environment where the amount of sand in the hopper is checked visually, there are risks involved in the checking process, and there is a possibility of sand overflowing. We proposed the "LA6 type" layered information display light. The "LA6 type" can express the amount of sand in terms of layers and colors freely when combined with sensors. In case of overflow or other dangerous situations, it alerts with a particularly noticeable lighting pattern, such as full illumination. Now, overflow monitoring can be done along with remaining quantity management while staying in the office. 【Case Study】 ■ Current Situation - The amount of sand in the hopper is checked visually. - The checking process involves risks. - There is a possibility of sand overflowing. ■ Proposal - By combining with sensors, the amount of sand can be expressed freely in terms of layers and colors. - In case of overflow or other dangerous situations, it provides warnings with particularly noticeable lighting patterns, such as full illumination. - The display patterns can be freely edited using application software. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Tank Remaining Quantity through Remote Alarm Notification

[FA Site Improvement Case] Visualization of Tank Remaining Quantity through Remote Alarm Notification

"Visualization of analog data" can be implemented at low cost through wireless technology.

We will introduce an example of improvement in FA (Factory Automation) sites proposed by Patlite. At a certain food packaging factory, sterilizing solution was being injected in an outdoor separate building, but there were frequent cases where the tank ran out of solution without anyone noticing. In response, we introduced our wireless control unit and a load information display light. This allowed for visualization of the remaining amount in the separate office building, enabling timely replenishment before running out of solution. Since the remaining amount could be displayed by threshold, it became clear at a glance. 【Case Study】 ■ Issues - Sterilizing solution was being injected in an outdoor separate building, but there were frequent cases where the tank ran out of solution without anyone noticing. ■ Benefits of Implementation - Visualization of the remaining amount in the separate office building allowed for timely replenishment before running out of solution. - Wireless technology made it possible to implement at a low cost. - The remaining amount could be displayed by threshold, making it clear at a glance. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Improvement Idea] Visualization of Particle Alarms in Clean Rooms

[Improvement Idea] Visualization of Particle Alarms in Clean Rooms

Easy visualization of sensor threshold anomalies.

**Customer's Issues** Currently, a single signal light is used to warn about the temperature, humidity, and dust threshold information in the clean room, but 24-hour monitoring is necessary, and it is unclear what the current cleanliness level is. Although there is a numerical display from the particle sensor, one must go to that location to understand the current status. **Proposed Solution** By receiving the threshold anomaly output from the particle sensor with the LA6 series, the cleanliness level can be intuitively understood from a distance. Utilizing the time-trigger function of the LA6 series, the status will change every 5 minutes, visualizing the priority of actions for the workers. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Wait a minute! There is someone on the other side of the door.

[Improvement Idea] Wait a minute! There is someone on the other side of the door.

Near miss occurrence: Wait a moment! There is a person on the other side of the door.

【Customer's Issue】 A worker opened the door forcefully without realizing there was a person on the other side, resulting in a near-miss incident! 【Proposed Solution】 When a passive sensor detects a person behind the door, a warning light will illuminate to prevent accidents before they occur. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Leveling the assembly line with a pacemaker.

[Improvement Idea] Leveling the assembly line with a pacemaker.

Visualize work elapsed time with the takt time function to achieve leveling and stabilize work quality!

**Customer's Issues** In assembly processes with long working hours, it is difficult to proceed with standard working times based solely on experience, leading to variations in working hours. **Proposed Solution** By installing a pacemaker that makes the elapsed working time visible, it becomes possible to proceed with work at standard labor hours, stabilizing both the leveling and the quality of work. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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Layered Information Display Light "LA6-POE" *Evaluation equipment available for loan

Layered Information Display Light "LA6-POE" *Evaluation equipment available for loan

Visualize your work with a variety of luminous colors and operating modes! Reduce losses during work.

The "LA6-POE" is a display light that visualizes time, remaining quantity, and abnormal conditions, enabling remote monitoring to reduce all losses during work. It is equipped with an operating program that allows for free customization of light colors and operating modes. It visualizes abnormal levels and progress status through various operations. Additionally, the operating modes can be easily edited with dedicated software. 【Features】 ■ Expresses abnormal levels with a variety of "light colors" ■ Visualizes progress status with diverse "operating modes" ■ Easily visualizes progress status with a simple "dedicated data creation application software" *For more details, please refer to the PDF materials or feel free to contact us. *If you wish to borrow evaluation equipment, please apply through the link below. https://www.patlite.co.jp/rental/ ↓↓↓ Official Online Shop ↓↓↓

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Layered Information Display Light "LA6-POE" *Evaluation equipment available for loan

Layered Information Display Light "LA6-POE" *Evaluation equipment available for loan

Visualize your work with a variety of vibrant colors and operating modes! Reduce losses during work.

The "LA6-POE" is a display light that visualizes time, remaining quantity, and abnormal conditions, enabling remote monitoring to reduce all losses during work. It is equipped with an operating program that allows for free customization of light colors and operating modes. It visualizes abnormal levels and progress with various operations. Additionally, the operating modes can be easily edited with dedicated software. 【Solving issues in such workplaces!】 ■ Want to reduce the labor involved in reconfiguring display light units ■ Want to shorten equipment downtime ■ Want to efficiently time material replenishment ■ Want to eliminate variations in work time ■ Want to grasp site information from a distance *For more details, please refer to the PDF materials or feel free to contact us. *If you wish to borrow evaluation equipment, please apply through the link below. https://www.patlite.co.jp/rental/ ↓↓↓ Official Online Shop ↓↓↓

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