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Information indicator Product List

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[Example] Abnormal notification of machines without a network environment.

[Example] Abnormal notification of machines without a network environment.

Early response to mechanical abnormalities can improve productivity.

We will introduce a case study of utilizing network monitoring indicator lights that can quickly notify of equipment abnormalities without the need for a PC. Although there were abnormal outputs from the machines, the lack of a network environment and the high cost of network construction meant that administrators had to conduct regular patrols. To address this, we introduced a stacked information indicator light. It was installed in a location with a network environment, and the mirroring function was used to notify relevant departments of machine abnormalities. This eliminated the need for regular patrols and improved productivity through early response to machine abnormalities. 【Overview】 ■ Conventional - Machine abnormalities could only be detected on-site, and constant monitoring was not possible, leading to decreased productivity due to machine stoppages. - Administrators conducted regular patrols. ■ Improvements - Machine abnormalities were transmitted using a wireless control unit and input to the stacked information indicator light. - The mirroring function of the stacked information indicator light notified relevant departments of machine abnormalities. - Regular patrols were eliminated, and early responses to machine abnormalities improved productivity. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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Improvement Idea: Visualization of Tank Remaining Capacity

Improvement Idea: Visualization of Tank Remaining Capacity

You can check the tank's remaining level with light and sound even from a distance.

**Customer's Challenge** Checking the tank's remaining volume requires a site visit for visual confirmation using gauges, which takes a lot of time. **Proposed Solution** Detect the liquid level in the tank with sensors. The LA6 series displays the remaining level with light and sound. By understanding the liquid level from a distance, we eliminate the need for site checks and provide work support. Furthermore, using the LA6-POE series allows you to monitor the remaining volume from the office via LAN. And it's PC-free! ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualization of Excess Loss in Processing Cycle Time

[Improvement Idea] Visualization of Excess Loss in Processing Cycle Time

Visualizing cycle time overruns and responding quickly to silent stops!

【Customer's Issue】 There are instances where production equipment stops without outputting an alarm, and if this goes unnoticed, it leads to delayed responses and decreased productivity. 【Proposed Solution】 By visualizing the time exceeding the standard cycle time, we can address silent stops promptly. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualizing disaster occurrence information at multiple sites.

[Improvement Idea] Visualizing disaster occurrence information at multiple sites.

In the event of a disaster or when emergency notifications are insufficient with just the internal broadcast, information is conveyed without omission through "light" and "sound"!

【Customer's Challenge】 During disasters or when emergency notifications are needed, it is difficult to communicate information to all areas and all on-site workers using only the "internal broadcasting system." 【Proposed Solution】 To supplement the internal broadcasting system, we can ensure that disaster occurrence information is communicated to all workers without omission through simultaneous alerts using "light" and "sound." ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualization of machines in unmanned areas

[Improvement Idea] Visualization of machines in unmanned areas

Immediate recognition of abnormal occurrences in unmanned areas from a distance.

【Customer's Issue】 Once set, the operator often leaves the area, leading to many instances where abnormalities go unnoticed. 【Proposed Solution】 By using the NBM-D88N and LA6-POE series, abnormalities occurring on-site can be immediately detected from a remote location. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualization of Evacuation Alert Levels in Disaster Information Supplementation System

[Improvement Idea] Visualization of Evacuation Alert Levels in Disaster Information Supplementation System

Disaster information alert levels represented in five stages by color, allowing for easy identification of the level at a glance!

【Customer's Challenge】 Since the introduction of a five-level alert system in 2019, we would like to consider a means of rapidly conveying emergency information. 【Proposal Details】 The LA6-POE type allows for easy identification of alert levels by representing them in different colors. Information can be communicated through "light" and "sound" at multiple locations! ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Optimization of the timing for picking up finished products.

[Improvement Idea] Optimization of the timing for picking up finished products.

Visualizing the loading capacity improves productivity by enabling timely pickups by logistics personnel and reducing the burden on packing workers!

**Customer's Challenge** Until now, the workers in the packaging process had been stacking finished products onto pallets, but this caused interruptions and losses in productivity each time. **Proposed Solution** By creating a new temporary storage platform for finished products and visualizing the loading capacity, logistics personnel can now timely pick up the products when the stacking progress reaches 80%, thereby reducing the burden on packaging workers and improving productivity. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualization of loading capacity for logistics warehouses and large racks.

[Improvement Idea] Visualization of loading capacity for logistics warehouses and large racks.

The sensor signals are visualized more clearly by changing the display colors, which increases the efficiency of the operators.

【Customer's Issue】 To improve the work efficiency of replenishment workers, we want to make it easy to determine the loading capacity of racks at a glance. 【Proposed Solution】 We visualized the loading capacity using the LA6-POE model and a photoelectric sensor, enabling replenishment workers to make immediate decisions on incoming items. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓ https://online-shop.patlite.co.jp/c/problem/problem_0069

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Layered Information Display Light "LA6-POE"

Layered Information Display Light "LA6-POE"

Visualize your work with a variety of luminous colors and operation modes! Reduce losses during work.

The "LA6-POE" is a display light that visualizes time, remaining quantity, and abnormal conditions, enabling remote monitoring to reduce all losses during operations. It is equipped with an operating program that allows for flexible settings of light colors and operating modes. Various operations visualize abnormal levels and progress status. Additionally, the dedicated software allows for easy editing of operating modes. 【Features】 ■ Expresses abnormal levels with a variety of "light colors" ■ Visualizes progress status with diverse "operating modes" ■ Easily visualizes progress status with a simple "dedicated data creation application software" Product page: https://www.patlite.co.jp/product/detail0000000651.html *For more details, please refer to the PDF materials or feel free to contact us. ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Reducing Non-Operational Losses through Visualization of Downtime

[FA Site Improvement Case] Reducing Non-Operational Losses through Visualization of Downtime

【Productivity / Operating Rate Improvement】Easily assess the priority of multiple equipment at a glance!

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In manufacturing sites where multiple machines stopped simultaneously or when processing was completed, operators were conducting recovery work based on their judgment, leading to challenges such as not knowing the priority and resulting in longer downtime. To address this, we introduced our layered information display light "LA6." This allows for a quick visual confirmation of the elapsed time since the stoppage, enabling immediate priority assessment. 【Case Study】 ■ Improvement Issues - Longer stoppage times lead to production losses. - Initial actions are delayed as they require checking the operation panel, resulting in extended downtime. ■ Implementation Effects - Quick visual confirmation of elapsed time after stoppage. - Immediate priority assessment reduces non-operational losses. - Display of remaining processing time improves setup efficiency. - Improved pathways to check the operation panel. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=37 ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Want to visualize maintenance time.

[FA Site Improvement Case] Want to visualize maintenance time.

[Productivity / Operating Rate Improvement] Displays elapsed time since an abnormal occurrence with the time trigger function.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. To improve operational efficiency, we implemented our layered information display light "LA6" in a manufacturing site that was working on reducing equipment maintenance time. With the time trigger function, the display increases every 10 minutes from the occurrence of an abnormality, showing the elapsed time until recovery. This has been utilized for the maintenance personnel's decision-making, leading to improved production efficiency. 【Case Study】 ■ Current Situation - Efforts to shorten equipment maintenance time to improve operational efficiency - The elapsed time until recovery was handwritten, leading to omissions and extra work, increasing the burden of recording ■ Implementation Effects - Visualization of the elapsed time since the occurrence of an abnormality - By maintaining equipment with prolonged recovery times - We were able to improve production efficiency *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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【FA現場 改善事例】無線を活用した遠隔報知による省人化への対応

【FA現場 改善事例】無線を活用した遠隔報知による省人化への対応

【省配線／無線報知】コンプレッサー組立設備異常時の呼出方法を提案

パトライトが提案したFA現場の改善事例を紹介します。 生産ラインの省人化が進んでおり、かつ工場内騒音が大きいのと、 死角が多いため、現場の表示灯だけでは異常装置の位置特定に時間が かかってしまうという課題を抱えていたコンプレッサー組立ライン。 そこで、当社のワイヤレスコントロールユニットと、 積層情報表示灯を導入されました。 このふたつの連携でミラーリングし、工務課事務所へ遠隔報知。 さらに積層情報表示灯のタイマー表示を使い呼出経過時間を見える化し、 異常個所の特定から復旧の時間短縮を実現しました。 【事例】 ■導入メリット ・設備異常の顕在化により、異常個所の特定から復旧の時間短縮 ・無線のため配線工事が最低限で対応可能 ・LA6シリーズのタイマー表示で、異常発生からの経過時間が見える化 ・復旧までの優先順位の判別にも活用できる ※詳しくはPDF資料をご覧いただくか、お気軽にお問い合わせ下さい。 https://www.patlite.co.jp/ ↓↓↓　公式オンラインショップ　↓↓↓

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[FA Site Improvement Case] Abnormalities of the Compressor Reported via "Wireless"

[FA Site Improvement Case] Abnormalities of the Compressor Reported via "Wireless"

Reduced wiring/wireless notification: Alerts for hard-to-notice pressure drops, reducing production losses.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. By implementing our wireless control unit "PWS" and the layered information display light "LA6," it is possible to wirelessly notify the office of abnormal outputs (contact signals) from the compressor. This allows for the notification of pressure drops in compressors, which are often difficult to notice, thereby reducing production losses. 【Case Study】 ■ Benefits of Implementation - The elapsed time since the occurrence of an abnormality is immediately visible. - The layered information display light can be easily configured with free editing software. - Notifications via voice using a voice synthesis rotating light. - Reduction of production losses. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] I want to visualize the door opening and closing times.

[FA Site Improvement Case] I want to visualize the door opening and closing times.

Proposing hygiene management tools for food defense measures to improve quality.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. There was no guideline for opening and closing doors, which sometimes led to them being left open during the transportation of goods or when multiple people were passing through. Since foreign object contamination can be a fatal incident for food factories, we implemented the layered information display light "LA6" as a countermeasure. By enabling passersby and those around to unconsciously recognize the opening and closing of the door, we were able to respond quickly to issues such as forgetting to close the door or leaving a gap. 【Case Study】 ■ Improvement Issues - The time the door is open is left to the awareness of passersby. - Without guidelines, it is difficult to enforce any rules created. - Foreign object contamination poses a critical risk. ■ Proposal - Easily visualize the door opening and closing time with "LA6." - Management of the previously neglected time has become simple. - With LA6, it is easy to notice and respond immediately if the door is left ajar, forgotten to be closed, or if something is caught in it. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/

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[FA Site Improvement Case] Prevention of Defects in the Inspection Process

[FA Site Improvement Case] Prevention of Defects in the Inspection Process

Quality improvement: Manage time in the inspection process to contribute to the reduction of defective products.

We will introduce a case study of improvements in the FA field proposed by Patlite. Inspections were conducted on the parts manufacturing line before shipment. Due to the rush of the operators during the inspection process, the inspections were neglected, leading to the outflow of defective products. To address this, we introduced the layered information display light "LA6." By using the smart mode "Time Trigger Type" as a timer, we managed the time for the inspection process, establishing a system to start the inspection of the next product after a set period. [Case Study] ■ Improvement Issue - We want to eliminate the shipment of defective products. ■ Proposal - By using the smart mode "Time Trigger Type," we utilize the display light as a timer. - Conduct inspections of one product during the timer display. - When the blue light is fully lit, the inspection is complete, and we proceed to the next product inspection. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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