Digitize information such as equipment data, failure history, and reports to organize the equipment ledger. Establish the basis for calculating LCC and operating rates, re-evaluate maintenance methods, and create system requirements.
Many companies have proposed maintenance methods utilizing large-scale data and AI (artificial intelligence/machine learning), and there are numerous reports on their effectiveness. However, with a few exceptions, the management of maintenance on-site is predominantly done using various formats such as paper, Excel, Access, and PDF, and the information managed differs by department.
Our company provides services to address the following objectives through the organization of equipment ledgers:
1. To establish a ledger of data that serves as the foundational requirements for the implementation of a maintenance system.
2. To utilize accumulated failure information on-site to formulate inspection cycles that minimize costs.
3. To consider maintenance methods tailored to the conditions, as usage and environments differ even for the same equipment.
4. To create a risk matrix from accident and failure information.
5. To graph the relationship between maintenance items, reliability, and costs, and use it as a guideline for planning.
The steps for organizing the equipment ledger are as follows:
1. Digitization of various information.
2. Organization and classification of the digitized information.
3. Conducting various analyses according to objectives.
4. Adding management items based on the analysis results.