Immediate analysis of floor AGV travel suitability | Floor accuracy investigation technology for logistics warehouses
Floor Unevenness Inspection Service
Measure floor accuracy and visualize unevenness and height differences that affect AGV operation. This floor survey is useful for pre-introduction assessments and correction planning. Nationwide support is also available.
To confirm the suitability of AGV operation, it is important to understand the flatness and elevation differences of the warehouse floor in advance. Even if the floor appears flat visually, there may actually be undulations, irregularities, and steps that can lead to AGV stopping, decelerating, or deviating during operation. Our company uses a dedicated measuring instrument called a floor profiler to measure the floor level in increments of 0.1mm. The collected data can be organized into irregularity heat maps and cross-sectional graphs, allowing for a quick overview of high and low areas, as well as ranges that exceed acceptable values. This makes it easier to share whether the floor is suitable for AGV operation, which sections require attention, and where corrections should be made. Instead of searching for causes after experiencing stops or errors post-installation, measuring the floor beforehand allows for the concretization of travel routes and repair plans. After the survey, we can propose corrective and leveling work suitable for the site, such as grinding high areas, SL construction for low areas, or replacing floor bridges for joints and step differences. It is also a feature that we can determine the necessary range numerically, rather than assuming a complete renovation. If you are planning to introduce AGVs or automate your warehouse, why not visualize the floor accuracy and suitability for operation? For more details, please visit our company website.
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basic information
The dedicated measuring device "Floor Profiler" is operated on the floor surfaces of warehouses and factories to measure the level of concrete floors with an accuracy of 0.1mm. The collected data can be organized and submitted after analysis in the form of unevenness heat maps, cross-sectional graphs, measurement result lists, and repair proposal diagrams. You can confirm the high and low points of the floor, inclinations, and undulations with both numerical values and diagrams, and you can also grasp the ranges and ratios that exceed the set tolerance values. In large facilities, the investigation range can be set by dividing it into main aisles, secondary aisles, and areas planned for equipment installation. Based on the survey results, we propose necessary corrective work such as grinding high areas, self-leveling mortar for low areas or extensive unevenness, and repairs for joints and joint height differences.
Price information
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Delivery Time
※If you can provide the drawings in advance, it is possible to conduct the survey the day after your inquiry. Please contact us first.
Applications/Examples of results
It is used to confirm the floor accuracy of logistics warehouses, factories, automated warehouses, distribution centers, and more. Before introducing AGVs, AMRs, and automated forklifts, it allows for the understanding of unevenness, elevation differences, and undulations along the travel route, enabling the assessment of floor suitability for travel and the range of necessary corrections. It is also effective for confirming the current state before renovations of existing facilities, tenant replacements, equipment updates, and the installation of high-rise racks. Additionally, since issues with the floor can be shared in numerical and graphical form rather than just by intuition, it can be utilized for internal approvals, discussions with equipment and construction companies, selection of repair areas, and comparison of construction costs. Rather than assuming a complete renovation, it serves as a basis for choosing the necessary methods in the necessary locations, leading to a floor renovation plan that minimizes impacts on construction time, costs, and facility operations.
Detailed information
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The high areas are displayed in red and the low areas in blue, relative to the pre-set floor reference value (FL0 point). Cross-sectional views by running line can also be output, allowing you to see what percentage of the entire floor exceeds the allowable value and where corrections are needed to achieve flatness, making it a useful reference for leveling work.
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Company information
Floor Agent was established in June 2006 as a specialized flooring construction company. Using highly universal materials such as concrete and resin, we undertake various projects ranging from individual customers to public facilities and social infrastructure, employing specialized skills, know-how, and cutting-edge construction methods to meet our customers' quality demands with enthusiasm every day. Our mission is to uphold a thorough on-site approach, creating products that provide longer functionality and performance for end-users while leveraging individual strengths and dedicating ourselves to learning and training for growth. This aims at fostering human resource development and technical succession, making us a supplier that is perpetually needed by society. Additionally, we at Floor Agent believe that enhancing customer satisfaction and employee satisfaction with intense passion and conviction, and building a win-win relationship for both, is the purpose of our existence as a construction company. In the rapidly changing social environment, we are committed to further efforts in enhancing our technical skills, capabilities, and responsiveness to become a supplier that can accurately meet our customers' needs.
