Molding of small and thin items at the micron level. A press ideal for multi-material molding of metals, films, resins, and more.
The "ZENFormer nano" is a compact direct-drive digital servo press machine achieved through a structure that places the motor at the bottom. With ZENFormer’s unique mechanism of "4-axis independent control," it realizes complete parallel control. The repeat accuracy at the bottom dead center is also in the micron range, allowing for molding compatible with multi-materials such as metal foils, functional films, and resins. With a rich series lineup in low load ranges of 5t, 10t, 20t, and 30t, we propose minimal equipment specifications for molding that does not require large loads. As a mechanical press with low environmental impact, it is also ideal for replacing hydraulic presses. 【Features】 - Achieves compactness with an "under-drive structure" that places the servo motor at the bottom - Improved stability due to a lower center of gravity - A rich series lineup in low load ranges of 5t, 10t, 20t, and 30t - High applicability to accommodate multi-materials - ZENFormer’s unique parallel pressure application, high precision, and visualization/numerical representation *For more details, please refer to the PDF document or feel free to contact us.
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basic information
ZENFormer is a digital servo press developed with the concept of achieving high precision comparable to that of machine tools. 【Common Features of the ZENFormer Series】 ■ Strong parallel control against eccentric loads By utilizing linear scales installed at all four corners of the slide, full closed-loop feedback control is implemented, allowing the slide to be kept parallel at all times. This enables high-precision processing even when eccentric loads occur. ■ Full power generation possible at any position during the stroke In conventional mechanical presses, the generated pressure varies depending on the stroke position, but the ZENFormer can generate full power throughout the entire stroke. This allows for high-precision processing even in deep drawing applications. ■ Micron-level repeatability accuracy at the bottom dead center The variation in the bottom dead center position across all four axes is minimized through full closed-loop feedback control for each axis, ensuring constant correction. Even during continuous operation, the variation in the bottom dead center position remains within ±1µm. Details of the machine specifications, including stroke, can be customized to suit your application. Please feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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We contribute to product creation in various fields with our original digital servo press machines from the Electric Discharge Machining Research Institute. The "ZENFormer" series features advanced functions that achieve our unique technology of complete parallel control. At the newly opened Yamato office in November 2020, we have a full range of series available, and through our sharing service, where these devices can be shared, we also utilize them as a research lab. By integrating communication technology and sensor technology into our products, we provide services that promote digital transformation (DX) with intelligent servo press machines, contributing to the manufacturing needed for the future. Additionally, at the Wakasa factory, we handle a wide range of molds essential for press machines. We manufacture and sell press molds, general-purpose molds, and special molds, including our original brand, the Miyagi High Set series. We also engage in other metal processing.