Approximately 1m ultra-long stroke! High-precision machining combining load control and position control.
The "ZENFormer torque" is a linear digital servo press machine suitable for molding composite materials. It allows for molding that combines load control and position control, maintaining parallelism of the slide during both position control, where micron-level bottom dead center settings can be made, and load control. With a nut drive structure, it ensures a long stroke of approximately 1 meter, accommodating large and deep drawing molds. In pressure holding mode, it can maintain pressure for up to 180 minutes in one-minute increments, while in high cycle mode, it can set pressure holding for up to 320 seconds in 0.01-second increments. 【Features】 ■ High-precision processing combining load control and position control ■ Approximately 1 meter of ultra-long stroke ■ Long pressure holding time of up to 180 minutes ■ ZENFormer’s unique parallel pressure, high precision, and visualization/numerical representation *For more details, please refer to the PDF document or feel free to contact us.
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basic information
ZENFormer is a digital servo press developed with the concept of achieving high precision comparable to that of machine tools. 【Common Features of the ZENFormer Series】 ■ Strong parallel control against eccentric loads By utilizing linear scales installed at the four corners of the slide, full closed-loop feedback control is implemented, allowing the slide to be kept parallel at all times. This enables high-precision processing even when eccentric loads occur. ■ Full power generation possible at any position during the stroke In conventional mechanical presses, the generated pressure varies depending on the stroke position, but the ZENFormer can generate full power throughout the entire stroke range. This allows for high-precision processing even in deep drawing applications. ■ Micron-level repeatability accuracy at the bottom dead center The variation in the bottom dead center position across all four axes is minimized by continuously correcting it through full closed-loop feedback control for each axis. Even during continuous operation, the variation in the bottom dead center position remains within ±1µm. Details of the machine specifications, including stroke, can be customized to suit your application. Please feel free to contact us.
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【Usage】 ■Molding of composite materials *For more details, please refer to the PDF document or feel free to contact us.
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We contribute to product creation in various fields with our original digital servo press machines from the Electric Discharge Machining Research Institute. The "ZENFormer" series features advanced functions that achieve our unique technology of complete parallel control. At the newly opened Yamato office in November 2020, we have a full range of series available, and through our sharing service, where these devices can be shared, we also utilize them as a research lab. By integrating communication technology and sensor technology into our products, we provide services that promote digital transformation (DX) with intelligent servo press machines, contributing to the manufacturing needed for the future. Additionally, at the Wakasa factory, we handle a wide range of molds essential for press machines. We manufacture and sell press molds, general-purpose molds, and special molds, including our original brand, the Miyagi High Set series. We also engage in other metal processing.