[Case Study] Standardization of Design Operations and Collaboration with Manufacturing through the Utilization of Parts Master
Successful early cultivation of the groundwork for realizing DX through efforts to improve the efficiency of electrical design utilizing data.
Implementing Company: Aimu Manufacturing Co., Ltd. Business Description: Design/Manufacturing/Test Operation of Control Devices and Distribution Boards ■Challenges Before Implementation Operations and management were paper-based without providing attribute information to drawings. Standardization of design was not achieved. There was a complete reliance on customization, leading to a lack of scalability. ■Reasons for Introducing ACAD-DENKI Ability to use drawing functions of AutoCAD/BricsCAD, providing high flexibility and ease of implementation on-site. Data utilization through the provision of attribute information is possible. A wide range of built-in standard functions allows for operation without relying on customization. ■Specific Initiatives Improved search efficiency through the addition of properties. Organized parts master, with manual input limited to order elements only. Integration with parts procurement sheets and production management systems. Collaboration with manufacturing for equipment label data, etc. ■Effects As a result of these initiatives, a reduction of 14 to 20 hours of labor per order was achieved. Manual tasks were eliminated, leading to improved accuracy, standardization of work, and increased efficiency. From this experience, a foundation for utilizing data over manual work has been cultivated within the company for the past ten years, enabling smooth progress towards digital transformation (DX) without resistance.
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The specifications for ACAD-DENKI are as follows: ■ Product Grades and Main Functions of ACAD-DENKI - Drawing Pack: Drawing and drawing editing - Standard Pack: Functions of the Drawing Pack, drawing management "Denkiabi" - Full Pack: Functions of the Standard Pack, linkage of parts list, circuit diagrams, and outline drawings "ACAD-Parts" - Full Pack Plus: Functions of the Full Pack, automatic drawing of IO "ACAD-IO" ■ Products Related to Electrical Control Design - WiringPLAN (2D/3D): Wiring and length measurement processing, output of manufacturing forms and data - 3D Panel Drawings: 3D ducts, DIN rails, 3D component placement, interference checks - Cubicle PLAN: Creation of 3D copper bars and thick lines, 3D model of copper bars, output of cross-sectional views - Hard Circuit Simulator: Sequence circuit operation simulation - Tube Marker Link: CTK specification marked tubes, output of equipment label information *Please check our company website.
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■Industries Introduced■ - Control panel/power distribution panel design manufacturers - Set/device manufacturers for machine tools/processing machines - Various manufacturers maintaining manufacturing lines ■Customization Examples■ - Automatic drawing generation - Enhancement of drawing management functions - Automatic creation of various manufacturing information such as FromTo lists - PDM system integration - Integration with various databases - 3D CAD integration - Output of various manufacturing information - Information output for system administrators
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Zuken Alpha Tech Co., Ltd. specializes in the development and sales of the electrical control design CAD system "ACAD-DENKI," as well as the customization and sales of the versatile CAD "BricsCAD," which has high compatibility with AutoCAD. We provide CAD + α solutions that enhance design efficiency tailored to our customers' operations and business types. With 35 years of development capabilities and expertise cultivated in the CAD industry, we aim to be a partner that flexibly responds to our customers' needs and contributes to the growth of their businesses.