[Case Study] Endothermic Gas Generation Device (RX Gas Generation Device)
Atmospheric gas generation device
Realization of muffling embrittlement prevention due to the processing temperature of atmosphere gas and RX gas. It has become possible to extend the lifespan of the muffler.
By improving the muffle, we were able to prevent the embrittlement of the muffle due to the metal dusting phenomenon. 【Challenges Before Implementation】 The muffle cracks due to the atmosphere inside and the processing temperature of the RX gas. 【Effects After Implementation】 By changing the material of the muffle, partially adjusting the thickness, and innovating the connection method with the piping, the lifespan of the muffle has been extended. 【Features】 ● It is possible to reduce the costs of hydrogen and nitrogen gases. ● It is also possible to reuse exhaust gases. 【Specifications】 Endothermic gas generation device (RX gas) Gas that can be generated: Nitrogen / Hydrogen / Carbon monoxide / Carbon dioxide RX: 1050℃ Possible manufacturing specs: 20–60㎥/h 【Other Implementation Examples】 ■ Want to reduce the cost of reducing gas → 'AX gas generation device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX gas generation device' ■ Want to bright anneal aluminum → 'DX gas generation device' ■ Want to produce N2 atmosphere at a low cost → 'N2 generation device PSA' *For more details, please refer to the PDF document or feel free to contact us.
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【Products Offered】 ◆ Sintering and Firing Furnaces ◆ Annealing Furnaces ◆ Preheating Furnaces ◆ Quenching and Tempering Furnaces ◆ Rotary Kilns ◆ Wire Bright Annealing Furnaces ◆ Stainless Steel Heat Treatment Furnaces ◆ Aluminum Heat Treatment Furnaces ◆ Non-Ferrous Metal Heat Treatment Furnaces ◆ Vacuum Furnaces ◆ Atmosphere Furnaces ◆ Atmosphere Gas Generators We will propose solutions tailored to the material, application, quantity, weight, and building conditions of the items being processed. We provide total support from the design, manufacturing, installation, maintenance, to after-sales service of industrial furnaces.
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Applications/Examples of results
【Applications】 Oxidation prevention / Decarbonization prevention / Carburizing / Nitriding 【Examples of Achievements】 AX gas generation device / RX gas generation device / DX gas generation device / N2 generation device
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The manufacturing process of industrial products in all fields almost always includes a heating process. Due to the various factors such as the material, size, processing volume, temperature, atmospheric gas, and transportation method of the items being processed, heating devices, or thermal treatment furnaces, will have different specifications. Our company has traditionally responded to user expectations with a flexible design and manufacturing system. We have accumulated extensive experience and achievements across various powdered materials, including metal materials, mechanical parts, electronic components made of glass and ceramics, magnetic materials, and battery materials, regardless of the target objects. In recent years, it has become rare for thermal treatment furnaces to serve merely as heating devices; they are often required to have some additional functions. In addition to safety, energy efficiency, and automation, we actively incorporate advanced technologies to address environmental issues and enhance usability, going beyond merely following past technologies, and we will continue to create together with our customers.