[Case Study] Ammonia Decomposition Gas Generation Device (AX Gas Generation Device)
Atmospheric gas generation device
Improvements in dehydration treatment methods allow for thermal processing without the need for equipment shutdown or spare part replacement.
By devising a dehydration treatment method that continuously produces trace amounts when ammonia is passed through, it has become possible to perform heat treatment without stopping the equipment. 【Challenges Before Implementation】 The process stops due to moisture generated during heat treatment. 【Effects After Implementation】 By incorporating two moisture adsorption towers and exchanging them in a 24-hour system, it has become possible to operate without stopping the equipment or replacing spares. 【Features】 ● It is possible to reduce the costs of hydrogen gas and nitrogen gas. ● It is also possible to reuse exhaust gas. 【Specifications】 Ammonia Decomposition Gas Generation Device (AX Gas) Gas that can be generated: Nitrogen / Hydrogen AX: 930℃ Possible manufacturing specs: 10–150㎥/h 【Other Implementation Examples】 ■ Want to reduce the cost of reducing gas → 'AX Gas Generation Device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX Gas Generation Device' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' ■ Want to produce N2 atmosphere at a low cost → 'N2 Generation Device PSA' *For more details, please refer to the PDF document or feel free to contact us.
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【San Furnace - Products Handled】 ◆Firing Furnace ◆Sintering Furnace ◆Annealing Furnace ◆Preheating Furnace ◆Quenching Furnace ◆Tempering Furnace ◆Rotary Kiln ◆Wire Bright Annealing Furnace ◆Stainless Steel Heat Treatment Furnace ◆Aluminum Heat Treatment Furnace ◆Non-Ferrous Metal Heat Treatment Furnace ◆Vacuum Furnace ◆Atmosphere Furnace ◆Atmosphere Gas Generation Equipment We will propose solutions tailored to the material, application, quantity, weight, building conditions, and other factors of the items being processed. We provide total support from design, manufacturing, installation, maintenance, to after-sales follow-up for industrial furnaces.
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Applications/Examples of results
【Applications】 Oxidation prevention / Decarbonization prevention / Carburizing / Nitriding 【Examples of Achievements】 AX gas generation device / RX gas generation device / DX gas generation device / N2 generation device
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The manufacturing process of industrial products in all fields almost always includes a heating process. Due to the various factors such as the material, size, processing volume, temperature, atmospheric gas, and transportation method of the items being processed, heating devices, or thermal treatment furnaces, will have different specifications. Our company has traditionally responded to user expectations with a flexible design and manufacturing system. We have accumulated extensive experience and achievements across various powdered materials, including metal materials, mechanical parts, electronic components made of glass and ceramics, magnetic materials, and battery materials, regardless of the target objects. In recent years, it has become rare for thermal treatment furnaces to serve merely as heating devices; they are often required to have some additional functions. In addition to safety, energy efficiency, and automation, we actively incorporate advanced technologies to address environmental issues and enhance usability, going beyond merely following past technologies, and we will continue to create together with our customers.