[Case Study] Heat Generation Type Transformational Gas Generation Device (DX Gas Generation Device)
Atmospheric gas generation device
By devising a cooling method, rapid cooling has been achieved. It is possible to perform heat treatment without any time loss.
By changing the cooling method of the generated gas, it has become possible to shorten the cycle and efficiently perform heat treatment. 【Challenges Before Implementation】 Want to cool the generated gas quickly for use. 【Effects After Implementation】 By using a special two-stage cooling method, we were able to cool the gas faster than conventional water cooling, allowing heat treatment to be performed without time loss. 【Features】 ● It is possible to reduce the costs of hydrogen and nitrogen gases. ● It is also possible to reuse exhaust gases. 【Specifications】 Heat-generating reforming gas generation device (DX gas) Gases that can be generated: Nitrogen / Hydrogen / Carbon Monoxide / Carbon Dioxide DX: 1500℃ Possible production specs: 80–400㎥/h 【Other Implementation Examples】 ■ Want to reduce the cost of reducing gases → 'AX Gas Generation Device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX Gas Generation Device' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' ■ Want to produce an inexpensive N2 atmosphere → 'N2 Generation Device PSA' *For more details, please refer to the PDF materials or feel free to contact us.
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basic information
【Products Handled】 ◆ Sintering and Firing Furnaces ◆ Annealing Furnaces ◆ Preheating Furnaces ◆ Quenching and Tempering Furnaces ◆ Rotary Kilns ◆ Wire Bright Annealing Furnaces ◆ Stainless Steel Heat Treatment Furnaces ◆ Aluminum Heat Treatment Furnaces ◆ Non-Ferrous Metal Heat Treatment Furnaces ◆ Vacuum Furnaces ◆ Atmosphere Furnaces ◆ Atmosphere Gas Generators We will propose solutions tailored to the material, application, quantity, weight, building conditions, and other factors of the items being processed. We provide total support from the design, manufacturing, installation, maintenance, to after-sales service of industrial furnaces.
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Applications/Examples of results
【Applications】 Oxidation prevention / Decarburization prevention / Carburizing / Nitriding 【Examples of Achievements】 AX gas generation device / RX gas generation device / DX gas generation device / N2 generation device
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Company information
The manufacturing process of industrial products in all fields almost always includes a heating process. Due to the various factors such as the material, size, processing volume, temperature, atmospheric gas, and transportation method of the items being processed, heating devices, or thermal treatment furnaces, will have different specifications. Our company has traditionally responded to user expectations with a flexible design and manufacturing system. We have accumulated extensive experience and achievements across various powdered materials, including metal materials, mechanical parts, electronic components made of glass and ceramics, magnetic materials, and battery materials, regardless of the target objects. In recent years, it has become rare for thermal treatment furnaces to serve merely as heating devices; they are often required to have some additional functions. In addition to safety, energy efficiency, and automation, we actively incorporate advanced technologies to address environmental issues and enhance usability, going beyond merely following past technologies, and we will continue to create together with our customers.