Manufacturing of wide and long rubber-based composite sheets with a maximum width of 4 meters.
■ Dust control and vehicle optional mats (carpet fabric + rubber-based resin) ・Rubber-based resin applied to carpet fabric ・Width of 4m, total thickness of 5-10mm (rubber-based resin thickness of 1mm) (slitting is also possible) ・Track record: Dust control mats, vehicle optional mats ■ Capable of manufacturing wide and long rubber-based composite materials with a width of 4m (e.g., composite material roll of 4m width × 30m) ■ Line speed: Capable of producing up to 8m/min (32 square meters/min) ■ Flame retardant, water-repellent, antibacterial, and antiviral functions can be added upon request ■ Composite materials can be combined with any materials that can be rolled, such as non-woven fabrics, textiles, paper, metal foils, and resin sheets ■ Composite materials can be sourced from both domestic and overseas manufacturers ■ Consistent support from design to prototyping and mass production at a single domestic location certified with ISO9001 and 14001 For inquiries regarding specifications, prototyping, or estimates, please feel free to contact us!
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basic information
Main Equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machines capable of printing high-precision patterns in multiple colors (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial grass, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all your ideas regarding carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Achievements ■ Mats, rugs, and carpets for residential use (single-family homes, apartments, etc.) ■ Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. (roll carpets, tile carpets) ■ Optional mats for automobiles ■ Fire-resistant carpets for railways and aircraft ■ Soundproof carpets, soundproof tiles, soundproof mats ■ Dust control mats ■ Artificial turf (soccer fields, tennis courts, playgrounds, etc.) ■ Civil engineering, construction, industrial materials, etc.
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)
