Wide and long polyethylene laminated composite sheets with a maximum width of 2 meters. Any material that can be rolled, such as non-woven fabric, textiles, paper, metal foil, and resin sheets, can be combined.
Our company manufactures carpets, flooring materials such as mats and artificial turf, and composite sheets for construction and civil engineering materials. We have transactions with various industries, including interior design, sports and amusement, automotive, railway, aviation, daily necessities, and construction and civil engineering. We possess multiple production lines capable of manufacturing wide and long composite materials. We also have a dedicated line for PE (polyethylene) laminates, enabling us to produce wide and long PE (polyethylene) laminated composites with a rare width of 2 meters in the industry.
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basic information
■ Capable of manufacturing wide and long PE (polyethylene) laminated composite materials with a width of 2m (e.g., composite material roll of 2m width × 30m). ■ Line SP: Capable of producing at a maximum speed of 10m/min (20 square meters/min). ■ Polyethylene resin is extruded in a laminated form using a T-die and adhered to the composite material (extrusion amount of 200–2000g/square meter). By extruding in a laminated form, water resistance can be achieved. ■ Flame retardant, water-repellent, and antibacterial functions can be added upon request. ■ Composite materials can be combined with any materials that can be rolled, such as non-woven fabrics, textiles, paper, metal foils, and resin sheets. ■ Composite materials can be procured from both domestic and overseas manufacturers. ■ Consistent support from design to prototyping to mass production at a single domestic location certified with ISO 9001 and 14001.
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Applications/Examples of results
■Heat-Forming Mat (Non-woven Fabric + PE (Polyethylene) Laminate) - By applying a PE (Polyethylene) laminate to the non-woven fabric, free heat forming is possible in subsequent processes. - Maximum width of 2m, total thickness of 2mm (PE laminate thickness of 1mm). - Applications: Car floor mats, trunk mats, etc. ■Waterproof Mat (Carpet Fabric + PE (Polyethylene) Laminate) - Ensures waterproofing by laminating PE (Polyethylene) resin onto carpet fabric. - Width of 2m, total thickness of 6mm (PE laminate thickness of 1mm). - Applications: Waterproof option mats for vehicles. ■Oil-Absorbent Mat (Non-woven Fabric + PE (Polyethylene) Laminate + Non-woven Fabric) - By combining two types of non-woven fabric with PE (Polyethylene) laminate, different functions are ensured on each side. - Maximum width of 2m, total thickness of 3mm (PE laminate thickness of 1mm). - Applications: Oil-absorbent mats for factories and warehouses. ■For inquiries about specifications, prototypes, or estimates, please feel free to contact us!
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)