Using spray hot melt, various composite sheets are produced by combining resin and laminated materials.
Our company manufactures composite materials such as carpets, flooring materials like mats and artificial turf, and construction and civil engineering materials. We engage with various industries, including interior design, sports and amusement, automotive, railway, aviation, daily goods, and construction and civil engineering, and we have multiple production lines capable of manufacturing a wide range of large-sized composite materials. We can develop and mass-produce various composite materials through the free combination of resins and laminated materials using spray hot melt.
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basic information
Main Equipment ■ General-purpose weaving machine (tufting machine) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machine capable of printing high-precision patterns in multiple colors (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial turf, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all of our customers' visions regarding carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Examples of achievements using spray hot melt for wide and long composite materials ■ Breathable composite material (carpet fabric + PE (polyethylene) hot melt + non-woven fabric) - By bonding with spray-type PE (polyethylene) hot melt, the overall breathability of the composite material is ensured. - Width of 2m, total thickness of 6mm (PE (polyethylene) hot melt thickness of 1mm) - Achievements: Used in public facilities such as city halls, offices, and research institutes. Used as a breathable flooring material in circulation air conditioning spaces where air conditioning comes from the floor. ■ Please feel free to contact us for inquiries about specifications, prototypes, or requests for estimates!
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)