Manufacturing various composite sheets through a free combination of pile fabric and resin/laminated materials. Since development to mass production is carried out at domestic bases, prompt and detailed responses are possible.
We have multiple lines capable of manufacturing various wide and long composite materials. Utilizing this equipment, we can develop and mass-produce various composite materials made from pile fabrics combined freely with resins and laminated materials.
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basic information
Main Equipment ■ General-purpose weaving machine (tufting machine) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machine capable of printing intricate multi-color patterns with high precision (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial grass, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all your ideas regarding carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Examples of Pile Fabric Composite Materials ■ Heat Seal (Thermal Welding) Composite Material (Carpet Fabric + Non-woven Fabric) - By heat sealing (thermal welding) carpet fabric and non-woven fabric with a heat roll, it is possible to eliminate adhesive materials. - Width of 4m, total thickness of 6-10mm - Achievements: Currently considering the establishment of a recycling system with distributors and recycling companies. ■ Tile Carpet (50cm square) (Carpet Fabric + PVC (Polyvinyl Chloride)) - PVC (Polyvinyl Chloride) is adhered to the back of the carpet fabric at 4-6Kg/m². By applying a certain weight, stability as flooring material is ensured even after cutting into 50cm square tiles. - Maximum width of 2m (cut into 50cm squares in the final process), total thickness of 6-10mm (PVC thickness approximately 4mm) - Achievements: Tile carpets for hotels and offices. ■ Soundproof Flooring Material (Carpet Fabric + PVC (Polyvinyl Chloride) + Non-woven Fabric) - Carpet fabric and non-woven fabric are laminated with PVC to form a composite material with excellent soundproofing properties. - Achieves lightweight floor impact sound LL35, impact absorption performance (G-value) approximately 80. - Width of 2m, total thickness of 18mm (PVC thickness 4mm) - Achievements: Soundproof flooring materials for apartment buildings and condominiums (significantly reduces children's footsteps and living sounds).
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)