We can provide a wide and long composite sheet made by combining various materials, resins, and processing methods.
Our company manufactures a wide range of composite sheets, including carpets, artificial turf, civil engineering materials, and construction materials. Our achievements include hotel and office tile carpets, roll carpets, artificial turf for playgrounds, soccer fields, and tennis courts, vehicle mats, flame-retardant carpets for railways and aircraft, soundproof carpets for apartment buildings, dust control mats, and civil engineering materials for coastal maintenance. If it can be rolled, such as textile fabrics, non-woven fabrics, paper, resin sheets, and metal foils, we can utilize the following equipment we own to manufacture various wide and long composite sheets using different types of resin. Please feel free to contact us if you are interested. - Transfer roll: maximum width of 4m - Hot press roll: maximum width of 4m - Hot melt: maximum width of 1.6m - T-die (single axis): maximum width of 1.8m - T-die (dual axis): maximum width of 1.8m - Urethane coating line: maximum width of 3.8m - PVC coating line: maximum width of 2m *Details of each piece of equipment are provided below.
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basic information
- Transfer roll: Maximum width of 4m, bonding various materials with water-soluble resins such as SBR, NBR, EVA, and acrylic. - Heat press roll: Maximum width of 4m, bonding with heat press at a maximum temperature of 270°C. - Hot melt: Maximum width of 1.6m, bonding by applying a small amount of olefin resin in a spider web pattern. - T-die (1-axis and 2-axis twin): Maximum width of 1.8m, bonding by extruding olefin resin in a laminated form. * Since it is a 1-axis and 2-axis twin, it is possible to manufacture composite sheets with a maximum of 5 layers. Including hot melt, it is also possible to manufacture up to 7 layers. - Urethane coating line: Maximum width of 3.8m, capable of producing urethane composite sheets in one pass by mixing and applying polyol and isocyanate. - PVC coating line: Maximum width of 2m, bonding various materials with PVC.
Price information
The price will vary depending on your requested specifications. Please feel free to contact us first.
Delivery Time
※The delivery date may vary depending on your requested specifications. Please feel free to contact us.
Applications/Examples of results
Hotel and office carpet tiles and roll carpets, household rugs and mats, artificial turf for playgrounds, soccer fields, and tennis courts, vehicle mats, fire-resistant carpets for railways and aircraft, soundproof carpets for apartment buildings, dust control mats, civil engineering materials for coastal maintenance, etc.
Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)