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  1. Home
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  3. FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  4. Robotic automation of painting finish repair polishing, requiring highly skilled techniques, using a double-header type. The AOK403 with high-speed autonomous pressure correction control enables sanding and polishing with this one machine.
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  • Mar 07, 2022
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Mar 07, 2022

Robotic automation of painting finish repair polishing, requiring highly skilled techniques, using a double-header type. The AOK403 with high-speed autonomous pressure correction control enables sanding and polishing with this one machine.

FerRobotics Compliant Robot Technology GmbH FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
Introducing the double-header type AOK403 as a repair polishing system using FerRobotics' Active Compliant Technology (ACT). The double-header allows for sanding and polishing with a single unit without the need to change tools, enabling automation that significantly improves cycle times for repair polishing, which traditionally requires the "feel" of highly skilled operators. ACT is a technology that automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes that require skilled techniques, allowing for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT, it quickly and automatically adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through instantaneous stroke extension and contraction, maintaining contact with the workpiece at the set force. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent pressing force from any angle, enabling a finish without processing inconsistencies.
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2021-AOK-XS-Double-Header-Datasheet-JP-web.pdf[853077]

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Uniformity of pressing force enables robotic polishing of stainless steel food machinery.

Automating the artisan's skills (polishing, grinding), heavy labor, and hazardous tasks through uniform control of contact force with a high-speed autonomous control system. Inspiring improvement levels.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by instantly adjusting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. In robotic polishing, it controls the contact pressure through the expansion and contraction of the ACF's stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Additionally, it automatically compensates for tool load variations caused by gravity due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

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Instant automatic correction for uniform contact force in robot polishing! End effector AOK.

Equipping industrial robots with human-like tactile senses to automate sanding tasks with uniform pressure. This allows for reduced work time compared to high-speed corrections and dramatically improves cycle time.

Orbital sander kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. AOK200 Series Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. The sanding process of skilled craftsmanship is fully controlled by the ACT technology, which instantaneously corrects the pressing force without issues related to dimensional variations, complex shapes, or loads at different angles, enabling complete automation of the sanding process at high speeds. Each parameter, including rotation speed, pressing force, and feed rate, can be independently controlled, achieving the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes. Dramatically improves cycle time, productivity, and efficiency. - Automates dangerous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Materials: Compatible with a wide range of materials including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, coconut fiber, etc. Depending on the application and shape, it is possible to select the appropriate product from a rich lineup.

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FerRobotic's best solution for robotic polishing.

An end effector that enables automation systems for high-speed processing and high-quality finishing, allowing for the craftsmanship techniques (polishing, grinding) and hazardous tasks that have been given up until now.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly extending and retracting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment and robots' trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and retraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it consistently maintains uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

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Improving management issues. Increasing profits for Farobotics through polishing automation.

Automation of the artisan's skills (polishing, grinding) and hazardous tasks, which have been given up until now, through high-speed autonomous control with contact force control. Dramatic improvements are expected in the end effector.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force without being affected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting through the expansion and contraction of the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF itself controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects the tool load affected by gravity changes due to the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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Perfect Solution AOK for Surface Preparation in Coating Work

An end effector that can automate the surface preparation grinding process before painting with uniform pressure. Work time is reduced due to high-speed automatic correction, resulting in a dramatic improvement in cycle time.

If the sanding before painting (primary sanding) is perfect, it enables the highest quality of painting. The orbital sander kit developed by FerRobotics Compliant Robot Technology GmbH uses the unique ACT technology. The AOK200 series allows for the polishing (sanding) process of skilled craftsmanship to be fully controlled with instant correction of the pressing force against dimensional variations, non-planar shapes, warping of the workpiece, and gravitational loads due to angles, enabling complete automation of polishing at a fast processing speed. Parameters such as rotation speed and pressing force can be independently controlled, achieving the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes. Dramatically improves cycle time, productivity, and efficiency. - Automates dangerous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. There are almost no limitations based on materials, and you can select the appropriate product from a rich lineup according to your applications and shapes.

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AOK601.jpg

High-speed automatic correction of pressing force. Correction of gravitational load as well. Robot polishing device for large areas.

Automation of surface preparation for large-scale painting of aircraft, railway vehicles, etc., with the highest finishing quality. The use of three heads expands the processing area and increases work speed.

Orbital sander kit for industrial robots using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. Suitable for pre-paint polishing and polishing. Utilizing a 3-head system and ACT technology, it is optimal for large-area polishing tasks, dramatically improving work costs with overwhelming finishing quality and work speed. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. By imparting the skills of craftsmanship to robots, we can automatically correct and fully control the pressing force in the polishing (sanding, polishing) process, instantly adjusting for dimensional variations and load due to angles. This enables fully automated polishing with significantly improved cycle times. Each parameter, including rotation speed, pressing force, and feed rate, can be controlled independently. Benefits: - Dramatically improves productivity and efficiency. - Avoids the risk of vibration-related issues through automation. - Quick recovery of capital investment. - Reduces the risk of factory shutdowns due to unforeseen circumstances during the COVID-19 pandemic. Compatible with a wide range of materials for surface finishing, including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and coconut fiber.

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AOK201.jpg

High-speed autonomous correction of pressing force! Robot polishing that significantly reduces teaching effort is possible.

The pinnacle of robotic polishing. Automating the polishing and sanding processes that require uniform pressure with consistent applied force, dramatically improving finish quality and cycle time.

Orbital polishing kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. ACT is a technology that automatically corrects the "difference" in contact pressure (force) generated during processing in polishing and grinding operations, which require skilled techniques, in response to dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece, at high speed. It also automatically corrects for gravitational loads, allowing for polishing/grinding operations to be performed with a consistently set pressure. This technology can increase the speed of the device or robot's trajectory, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the control of the pressing pressure is achieved through the expansion and contraction of the ACF itself, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects for tool load changes due to gravity depending on the robot's angle, it maintains a uniform pressing pressure from any angle, enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos.

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Truck berth vehicle detection

It's not too late to address the "2024 Problem." Why not immediately reduce drivers' waiting times?

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Are you making progress on measures for the "2024 Problem"? The management of drivers' working hours is becoming stricter, and in the logistics field, reducing "waiting time for loading" has become an urgent issue. To address this challenge, our company, Hotron, proposes the "Vehicle Detection Ultrasonic Sensor 'HM-UX2'," which instantly grasps the availability of loading bays. The 'HM-UX2' contributes to the resolution of waiting times by accurately understanding the availability status, reducing unnecessary waiting and queuing, and shortening waiting times, thereby alleviating the burden on drivers! By replacing the "eyes" of your loading bay management with this high-precision sensor, why not start taking measures against the "2024 Problem"? Take a look at the product features: "Can it accurately detect availability?" "Can we really use it in our company?" "I just want to know the cost, even if it's an estimate." If you have any questions or requests, please feel free to consult us first.

Aug 08, 2025

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Regarding the response during the summer vacation period.

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We sincerely apologize for the inconvenience, but we will be closed for summer vacation during the following period. Closure period: August 9 (Saturday) to August 17 (Sunday), 2025 Inquiries received during this period will be addressed sequentially starting from August 18 (Monday). We appreciate your understanding and cooperation.

Aug 08, 2025

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High-Performance Materials Week [Osaka] 13th High-Performance Plastics Exhibition Thank You for Attending

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Thank you very much for visiting our booth at the "High-Performance Materials Week [Osaka] 13th High-Performance Plastics Exhibition." Thanks to you, we had many visitors and were able to conclude the event successfully. In addition to the "PPLB-445" displayed on the day, we have a variety of products available. For those who were unable to measure samples at the venue, we offer a trial measurement service. Furthermore, for those who would like to know more about our products and services, we also accept online meetings. We welcome inquiries from those who attended as well as those who could not make it this time due to scheduling conflicts. Please feel free to contact us.

Aug 08, 2025

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【New Product Information】Wireless display "NW2991-JP" with long battery life and low power consumption released.

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Aioi System is pleased to announce the release of the low-power wireless display "NW2991-JP," which achieves long battery life. This product supports 920MHz band wireless communication and can be operated in conjunction with wired displays. It can be easily integrated into existing systems by simply adding a master unit. With a high-speed response time of under one second and a variety of display functions for text and barcodes, it supports a wide range of applications. ▼ For more details, please see the press release linked below ▼ ■ Main Features - Maintenance-free design with a battery life of one year (low power consumption) - Compatible with mixed operation with wired displays - High-speed response (under one second) and diverse display formats - Stable communication in the 920MHz band ■ You can see the actual product at the exhibition This product will be displayed at the TOPPAN booth during the International Logistics Comprehensive Exhibition 2025, 4th INNOVATION EXPO. We invite you to visit the venue, see the actual product, and experience its performance. Dates: September 10 (Wed) - 12 (Fri), 2025 Venue: Tokyo Big Sight (Halls 4-8) Booth No: 5-907 (TOPPAN booth) Exhibition official website ▶ linked below We sincerely look forward to your visit.

Aug 08, 2025

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Measurement of cosmetics

Thank you for visiting the Monozukuri World (Measurement, Inspection, and Sensor Exhibition).

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Thank you very much for visiting our booth at the "Monozukuri World (Measurement, Inspection, and Sensor Exhibition) 2025." Thanks to you, we had many visitors, and the event concluded successfully. In addition to the "PPLB-445" showcased on the day, we have a variety of products available. For those who were unable to conduct sample measurements at the venue, we offer a trial measurement service. Furthermore, for those who would like to learn more about our products and services, we also accept online meetings. We welcome inquiries from those who attended, as well as those who were unable to come this time due to scheduling conflicts. Please feel free to reach out to us.

Aug 08, 2025

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