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  6. Cost reduction of spatter removal from automotive white bodies through brushing.

Cost reduction of spatter removal from automotive white bodies through brushing.

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FerRobotics

last updated:Aug 28, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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Fully automatic spatter removal after spot welding. Surface brushing with complete contact force correction control allows for brush polishing while maintaining the electrodeposition coating.

The main application is brushing after welding of water channels for automobiles! Seeing is believing! Please check out the application example videos on our company website or YouTube (FerRobotics). Spot and laser welding leave spatter and soot on the workpiece, but with the brushing operation that fully controls the contact force by ASK, brushing can be done while maintaining the electrodeposition coating. The quality of brushing before painting is a necessary condition for optimizing the painting process of the final product, so complete automation with ASK eliminates the need for post-processing and achieves the best finish. ■ Application examples: - Water channels - Door entries - Roofs - Hoods ■ Benefits: - Dramatically improved productivity and cycle time for polishing and brushing. - Avoids the risk of vibration-related issues through automation. - High ROI (return on investment), allowing for quick recovery of capital investment. - Reduces the risk of factory shutdowns due to unforeseen circumstances during the COVID-19 pandemic. We support surface finishing for a wide range of materials including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and coconut fiber.

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ASK501.jpg

Cost reduction of spatter removal from automotive white bodies through brushing.

ASK501.jpg
ASK501.jpg
  • Related Link - https://www.ferrobotics.com/en/

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basic information

We have many example videos available on our website and YouTube, so please take a look. You can search for FerRobotics. Maximum pressing force (contact force) 100N~ Compatible with almost all industrial robot and collaborative robot brands.

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Applications/Examples of results

Automation of various manufacturing lines is possible, not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipbuilding, railways, casting and forging, construction materials, infrastructure materials, containers, furniture, glass, interiors, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.

Detailed information

  • FerRobotics製品写真.jpg

    We provide the best solutions for robotic polishing and robotic grinding, enabling industrial robots to be equipped with a sense of touch using our patented Active Compliant Technology (ACT). This technology allows for greater flexibility, reliability, and profitability in manufacturing environments. The ACT, optimized for robots, automatically measures the required pressing force and instantly compensates for complex surface shapes, enabling consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product for special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By experiencing the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production factories!

Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production factories!

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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