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  6. Ductile iron crack repair

Ductile iron crack repair

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last updated:Jan 02, 2025

日之出水道機器 メカニカルスティッチ部
日之出水道機器 メカニカルスティッチ部
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Not welding! A new method for repairing metal cracks! A mechanical method that generates no thermal distortion at all!

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → No significant reduction in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, preventing reductions in the operating rates of other equipment and impacts on the environment For more details, please contact us.

    Renovation and repair methods
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Ductile iron crack repair

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【Features】 ■ No distortion, hardening, or residual stress due to heat ■ High-precision repairs with no secondary damage ■ Maintenance of stable quality → Unlike welding repairs that require special skills, this is an integrated system repair → Stable quality can be maintained ■ Completion of work in a short period → Continuous work is possible, significantly reducing the downtime of equipment ■ Advantages in safety and environmental aspects → No use of fire, eliminating concerns about the operation of other equipment and materials regarding safety and the environment For more details, please contact us or download the catalog.

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Applications/Examples of results

【Cement Plant Equipment Achievements】 - Gearbox casing - Support roller - Kiln tire - Cement mill body - Girth gear 【Power Generation Equipment Achievements】 - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase 【Marine Related Achievements】 - Crankcase - Cylinder liner - Intake and exhaust pipes - Intercooler - Bracket 【Steel and Iron Related Achievements】 - Forging press frame - Coal raw material mill - Cutting machine - Cooling tower blades 【General Industrial Machinery Achievements】 - Intercooler mounting bolt holes - Applicator screw holes - Power vise - Machining table work fastening bolt holes - Cylinder head exhaust pipe mounting bolt holes - Motor base - Casting equipment - Press machine frame - Press machine crown - Press machine slide - Press machine upright - Press machine bed - Injection molding machine link housing - Injection molding machine platen - Connecting rod - Cone crusher - Platen screw holes - Mold mounting bolt holes - Platen die plate <If you have any other questions, please contact us.>

catalog(11)

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Bolt hole repair insert "MS Insert"

Bolt hole repair insert "MS Insert"

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Record of Repair Achievements for Steelmaking and Steel Equipment

Record of Repair Achievements for Steelmaking and Steel Equipment

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Record of Power Generation Equipment Repairs

Record of Power Generation Equipment Repairs

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Cement Equipment Repair Performance Report

Cement Equipment Repair Performance Report

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Pulp and Paper Equipment Repair Performance Collection

Pulp and Paper Equipment Repair Performance Collection

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Mechanical stitch metal repair method without heat application 'MS Method'

Mechanical stitch metal repair method without heat application 'MS Method'

TECHNICAL
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Press Machine Repair Record Collection

Press Machine Repair Record Collection

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General Equipment Repair Performance Report

General Equipment Repair Performance Report

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Record of Ship Equipment Repair Achievements

Record of Ship Equipment Repair Achievements

TECHNICAL
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MS Insert Operating Manual and Construction Procedure Manual

MS Insert Operating Manual and Construction Procedure Manual

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Proposal for Shortening Prototype Lead Time Using 3D Printing

Proposal for Shortening Prototype Lead Time Using 3D Printing

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日之出水道機器

日之出水道機器 メカニカルスティッチ部

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The mechanical stitch metal crack repair technology is a method that physically repairs metal cracks using special bolts and reinforcement plates (mechanical stitch method), which does not apply heat to the repair area, thus preventing thermal distortion in the crack repair (Mechanical Stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be performed on-site, it allows for reduced construction time and cost savings.

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