Centrifuge for clean rooms

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JMP

last updated：Nov 18, 2022

松本機械販売

Official site

A centrifuge suitable for use in a clean room. It enables efficient separation in the purification process of active pharmaceutical ingredients and intermediates in drug manufacturing.

The centrifuge can efficiently perform the separation process of raw materials and intermediates in pharmaceutical manufacturing, controlling the rotation speed to achieve the best results tailored to the product. It is a centrifuge with specifications suitable for use in clean rooms. ◎ Contamination Prevention - By separating the separation and purification section of the centrifuge from the motor drive section with a partition, wear particles from the drive unit do not mix with the product. - The casing is fully open, and the basket is right in front of the operator, making it easy to clean and verify the cleaning of both the inside of the basket and the back of the basket. - The entire process from slurry supply, separation, cake washing, to crystal recovery and cleaning can be handled fully automatically without human intervention, preventing contamination caused by operator involvement. - CIP cleaning and immersion cleaning are possible. Cleaning liquid can be accumulated in the tank, allowing for immersion cleaning while the basket rotates, leaving no residual crystals. - Using metal filter media prevents contamination from filter cloth. - The holes in the metal filter media (electron beam) have a special shape, ensuring no residual washing of the filter media.

Related Link - http://www.mark3.co.jp/products/jmp_s

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basic information

◎ Spacious use of the clean room - Only the separation and purification part of the centrifuge is installed in the clean room, which requires less installation space for the centrifuge. Therefore, it is possible to use the clean room spaciously. ◎ Increased production efficiency - With the casing fully open and the basket in front of the operator, the time required for cleaning confirmation during product changeovers when used in multi-mode is reduced, thereby increasing production efficiency. ◎ Labor-saving, energy-saving, and unmanned operation - The slurry supply, separation, cake washing, and crystal recovery can be fully automated and controlled via the control panel without human intervention, allowing for labor-saving. ◎ Increased crystal recovery rate - By equipping a screw-type residual crystal scraping device (our patent/patent number), it is possible to recover crystals at the highest efficiency up to the limit of the filter cloth. ◎ Prevention of health hazards for operators - Due to automatic operation, there are fewer opportunities for operator involvement, which helps prevent health hazards for operators. ● For more details, please contact us or download the catalog.

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Applications/Examples of results

【Applications/Examples of Achievements】 ○Pharmaceuticals ○Active Pharmaceutical Ingredients ○Intermediates etc. ●For more details, please contact us or refer to the catalog.

Detailed information

By equipping it with a screw-type residual crystal scraping device (patented by our company), it is possible to recover crystals at the highest efficiency up to the limit value of the filter cloth.
By equipping a screw-type residual crystal scraping device (patented by our company), it is possible to recover crystals at the highest efficiency up to the limit value of the filter cloth.
Since the casing is fully open and the basket is in front of the operator, the cleaning confirmation time during product changeover when used in multi-mode is reduced, thereby increasing production efficiency.
It is possible to perform CIP cleaning and immersion cleaning. Cleaning solution can be accumulated in the tank, and immersion cleaning can be done while rotating the basket. No small crystals will be left behind.
- By using metal filter media, it is possible to prevent contamination of the filter cloth. - Due to the special shape of the holes in the metal filter media (electron beam), there is no residue left in the filter media.
- By separating the separation and purification section of the centrifuge from the motor drive section with a partition, wear particles from the drive section do not contaminate the product. - Since only the separation and purification section of the centrifuge is installed in the clean room, less space is required for the centrifuge installation. This allows for a more spacious use of the clean room.
Since the casing is fully open and the basket is in front of the operator, the cleaning confirmation time during product changeover when used in multi-mode is reduced, thereby increasing production efficiency.
It is possible to perform CIP cleaning. Since the entire process can be controlled automatically from the control panel without human intervention until cleaning, it increases production efficiency without requiring operator involvement.
It is possible to perform immersion cleaning. Cleaning solution can be accumulated in the tank, and immersion cleaning can be done while rotating the basket. No small crystals will be left behind.