We propose waterproof and dustproof solutions that can reduce costs, including the reduction of molding dies, work hours, and labor costs.
The CIPG (Cured-In-Place-Gasket: liquid gasket) is realized with αGEL using automatic application and UV irradiation through a 3D program. By optimally designing viscosity and thixotropy, it enables high-precision application. Features: ● Optimal viscosity and thixotropy By optimally designing the physical properties of αGEL before and after UV curing, it allows for high-precision and accurate automatic application, achieving miniaturization and thinning of gaskets. ● Excellent waterproof and dustproof performance Due to its high flexibility, ease of compression, and ability to follow the distortion of the housing, it exhibits high waterproof and dustproof performance. With almost no shrinkage during curing and reduced variation during application, it lowers the defect rate in waterproof and dustproof tests. ● Reduction of labor costs and increased efficiency Automatic application eliminates the need for molding molds and manual fitting work that were necessary with traditional rubber gaskets, leading to cost reduction and improved work efficiency. ● Reduction of work time Unlike typical moisture-curing types, the UV curing type hardens in a short time, reducing work time. ● High design freedom With program control, the application shape can be freely changed and applied to any location, increasing design flexibility.
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basic information
By automatic coating and UV irradiation using a 3D program, it enables the molding of gaskets on the housing, allowing for waterproof and dustproof measures. Effects: - Automatic coating on arbitrary shapes (3D) - Automation of work (reduction of labor costs) - Suppression of work variability - Reduction of work time through UV curing - Reduction of molding dies
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Applications/Examples of results
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Detailed information
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Automatic coating on arbitrary shapes (3D)
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Automation of tasks (reduction of labor costs)
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Suppress variation in operations.
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Reduction of work time through UV curing
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Reduction of molding dies
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Kozu Transmission Machinery Co., Ltd. is a top-class specialized trading company for industrial equipment in Japan. Countless machines in the industrial sector are in operation... and our products are vital in their drive, transmission, and control parts. We also contribute to the faithful execution of operations in FA and CIM. Since our founding in 1951, we have expanded our range of products not only in transmission components but also in response to customer needs, broadening our offerings to include control systems, ensuring we have everything necessary for transmission. With the motto of being a "trustworthy company," we have established a unique system to respond quickly to customer requests while maintaining a customer-oriented approach. Additionally, we continuously capture the latest product information and provide it to our customers, as well as making proposals to manufacturers. Moving forward, we aim to continue our daily efforts for improvement without forgetting our original intentions.
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