Heat-resistant foam plastic material "Skybond Foam" with a maximum temperature resistance of 330℃.
It is a foam plastic material with a heat resistance of up to 330℃, which can be used as a heat-resistant insulation material, cushioning material, and lightweight material at temperatures above 100℃. A major feature is that the foaming ratio (density) can be freely controlled compared to other polyimide foams, allowing for the production of soft and lightweight low-density foams as well as hard solid forms. Furthermore, it can be combined with other materials for componentization (composite use), and by dispersing conductive fillers within the foam, it can also be applied as a lightweight electromagnetic wave absorber.
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basic information
<Properties> ■ High heat resistance and excellent characteristics In addition to heat resistance of 330°C, it possesses chemical resistance, non-flammability, high strength, cold resistance, electrical insulation, radiation resistance, thermal insulation, and light weight. ■ Free control of foaming ratio By controlling the foaming conditions, the foaming ratio can be freely varied from 200 times to 1.1 times. By reducing the foaming ratio, the hardness gradually increases, transforming from a sponge-like structure to a hard solid form. Therefore, it can widely accommodate required strength, thermal insulation, weight, and other specifications. ■ Free control of thickness It can be produced in any thickness, ranging from sheet-like forms of about 0.1 mm to block forms of over 10 cm. ■ Low dielectric constant and low loss tangent The dielectric constant and loss tangent, which are unique indicators of a material that show the degree of energy loss of radio waves, exhibit extremely low values characteristic of polyimide. Due to its high radio wave permeability and low energy loss, it is suitable for installation in areas where radio waves pass through. ■ Machining is possible For foamed materials with a foaming ratio of 10 times or less, various machining processes such as drilling and grooving are possible. This allows for the creation of relatively complex structures.
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Applications/Examples of results
■ Sandwich panel core material ■ Heat dissipation insulation sheet ■ Lightweight electromagnetic wave absorber
Detailed information
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200 times foam It is a sponge-like foam that is characterized by being very lightweight.
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1.1 times foamed material It is solid and characterized by being hard, unlike the above-mentioned 200 times foamed material.
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Processed products can be machined into any shape after forming.
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Sandwich panel (prototype) This is a sandwich panel that incorporates polyimide foam, which excels in strength, heat resistance, weather resistance, and dielectric strength, between layers of FRP.
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Laminated adhesive product with graphite sheet (prototype) This sheet combines the insulation properties of Skybond foam with the heat dissipation properties of graphite sheet, offering both insulation and heat dissipation.
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Electromagnetic wave absorber (prototype) By combining conductive fillers such as carbon with Skybond foam, it is possible to create an electromagnetic wave absorber that can absorb waves in specific frequency ranges.
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I.S.T Corporation is a research and development-oriented manufacturer based in Shiga Prefecture. We develop functional materials that do not exist in the world and propose and provide them to our customers. We mainly handle heat-resistant and flame-retardant functional materials, focusing on inorganic fibers that combine polyimide resins and fluorine resins, and our range of products that apply these materials is active in a wide variety of fields, including office automation equipment, construction, electrical, electronics, and aerospace.