Water-stopping rubber entrance packing for shield tunneling construction.
Entrance packing for construction work, shield construction work.
Promotional construction shield work entrance packing, with an annual record of 20,000 pieces, manufactured in-house with short delivery times.
Our entrance packing utilizes years of experience and achievements, featuring a unique rubber formulation specifically designed for entrance packing. The strength differs from that of general rubber sheets. A word from our representative: Recently, there has been an increase in construction projects at great depths and in poor ground conditions, which often leads to issues with groundwater and rubber damage. In such cases, we highly recommend trying our KE-A and KE-M packings. They will deliver performance that meets your satisfaction.
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basic information
Shield construction, entrance packing properties for thrust construction, strength ○ Material KE-A (super abrasion-resistant): Hardness (HA) 50±5°, tensile strength (MPa) 22 or more, elongation rate 600% or more, top specification entrance packing ○ Material KE-M (abrasion-resistant): Hardness (HA) 60±5°, tensile strength (MPa) 15 or more, elongation rate 500% or more, our standard packing, suitable for water-rich sites ○ Material KE-N (natural): Hardness (HA) 55±5°, tensile strength (MPa) 7 or more, elongation rate 350% or more, uniquely formulated natural rubber for general thrust use ● For more details, please contact us or refer to the catalog.
Price information
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Delivery Time
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Applications/Examples of results
Various entrance packing for promotion construction and shield construction Vertical hole ● For more details, please contact us.
Detailed information
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Entrance Packing Manufacturing Method Let's take the example of manufacturing an oval packing with an outer diameter of 2m or more. The process of product manufacturing varies depending on the shape and dimensions of the packing. 1. CAD Drawing We check the drawings and CAD data received from the customer. 2. Creation of a Template We send the data from step 1 to a plotter to create a template. 3. Manufacturing the Sector-Shaped Packing We vulcanize the packing using a mold with approximate dimensions. 4. Jointing We process the sector-shaped packing made in step 3 to connect them together. After that, we integrate the sector-shaped packing using vulcanized joints. (For small diameters, it is a single piece.) 5. Processing (Cutting, etc. Final Finishing) We align the template from step 2 with the joined packing from step 4 and cut it. It will be the same as the packing drawn in step 1. 6. Completion
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Arrange the material in the mold set on the entrance packing compression molding machine.
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Heat and pressure are applied to the compression molding machine to perform vulcanization molding. Vulcanization molding is complete, and the materials are integrated.
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One part of the extracted entrance packing.
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To shape the entrance packing into a circular form, the molded parts are set in the joint molding device, and vulcanized joint molding is performed.
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State of entrance packing with vulcanized joints.
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After vulcanizing the entrance packing into a circular shape, hole processing, surface finishing, and deburring will be carried out.
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The entrance packing has been completed. The image this time is oval-shaped. You can see that it is oval when viewed from above.
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Large Rubber Products: Molding of large products is possible with a heat press machine measuring 2m x 2m. Large mats and other items can be formed using a press machine with a heating plate of 900W x 1800L. Rubber Cord Joint: Cord products can be vulcanized and bonded using a joint press. Rubber Cord Manufacturing: Rubber cords can be produced using an extruder (automatic vulcanization). Rubber Prototyping: It is possible to create the desired shape from rubber sheets through cutting and bonding processes, starting from just one piece.