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  4. Ultrasonic Control Technology Using Glass Containers - Application Technology of the Ultrasonic System Research Institute Based on Ultrasonic Measurement and Analysis Techniques -
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  • Oct 07, 2024
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Oct 07, 2024

Ultrasonic Control Technology Using Glass Containers - Application Technology of the Ultrasonic System Research Institute Based on Ultrasonic Measurement and Analysis Techniques -

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe based on the acoustic properties of glass containers. By confirming the basic acoustic characteristics (response characteristics, propagation characteristics) depending on the shape and material of each container, it enables the desired ultrasonic propagation state through oscillation control (output, waveform, oscillation frequency, variations, etc.). The key point is to evaluate the dynamic vibration characteristics of the system based on the measurement and analysis of sound pressure data. We are establishing and confirming new evaluation criteria (parameters) that indicate the suitable state of ultrasound for the purpose. Note: - Nonlinear characteristics (dynamic characteristics of harmonics) - Response characteristics - Characteristics of fluctuations - Effects due to interactions By developing original measurement and analysis methods that consider the acoustic properties and surface elastic waves of the target object, referencing the ideas of statistical mathematics, we have developed a new technology regarding the relationships of various detailed effects related to vibration phenomena. The specific conditions for oscillation control are determined based on experimental confirmation, as they are also influenced by the characteristics of ultrasonic probes and oscillation equipment. As a result, there are increasing examples and achievements demonstrating that the new nonlinear parameters are very effective.
Ultrasonic control technology using glass containers
Ultrasonic control technology using glass containers
Ultrasonic control technology using glass containers
Ultrasonic control technology using glass containers
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ガラス容器を利用した超音波制御技術.pdf[4382450]

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The Ultrasonic System Research Institute has developed a completely new technology for controlling vibrations using original products (ultrasonic systems). Based on the analysis and evaluation of the nonlinear phenomena of ultrasound, we perform oscillation control of megahertz ultrasound, utilizing the sound pressure measurement analysis and oscillation control technology we have developed so far. From the accumulation of data measuring, analyzing, and evaluating the dynamic characteristics of ultrasound propagating on surfaces, we apply technology that can measure, analyze, and evaluate vibration states from low frequencies (0.1 Hz) to high frequencies (over 900 MHz). Measures based on new vibration measurement analysis have become possible regarding vibrations and noise from buildings and roads, equipment, devices, walls, piping, desks, handrails, the moment of vibration when metal melts during welding, instantaneous vibrations during machining, and the complex vibration states of entire manufacturing devices and systems. This is a new method and technology, and various application cases have developed from the results of previous implementations. In particular, it is possible to measure and respond to vibrations at very low frequencies and irregularly fluctuating vibrations.

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Ultrasonic oscillation control technology utilizing ultrasonic propagation conditions above 100 MHz.

Ultrasonic control based on the classification of ultrasonic propagation conditions (measurement, analysis, and evaluation of sound pressure data) technology.

The Ultrasonic System Research Institute has developed manufacturing and utilization technologies for ultrasonic probes that control resonance phenomena and nonlinearity regarding surface elastic waves that propagate to objects above 100 MHz with oscillations below 20 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is the optimization of the propagation characteristics of surface elastic waves on the surface of ultrasonic elements according to the intended use. To achieve this, we adjust the surface of the ultrasonic probe based on the ultrasonic propagation characteristics through acoustic pressure measurement, analysis, and evaluation (acoustic pressure level, frequency range, nonlinearity, dynamic characteristics, etc.) to match the intended use. Ultrasonic Probe Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment Example: Function Generator By understanding the acoustic characteristics of the target object and installation conditions, we have achieved dynamic control of surface elastic waves (propagation state). We realize propagation states tailored to various purposes.

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Development and manufacturing technology of ultrasonic propagation tools based on the control of surface acoustic wave propagation.

We provide consulting services for the development methods of ultrasonic propagation tools tailored to various usage purposes. --Application of sound pressure measurement and analysis technology--

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 900 MHz, and has created new ultrasonic propagation tools. This technology is available for consulting. Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we can achieve propagation states tailored to specific purposes regarding sound pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials (such as glass containers), ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W.

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Original ultrasonic probe megahertz ultrasonic oscillation control system

--- Ultrasonic Control System in Megahertz through Control of Nonlinear Phenomena in Ultrasound ---

The Ultrasonic System Research Institute has developed a technology that utilizes "the technology to control nonlinear phenomena of ultrasound" to "control ultrasonic stimulation according to its intended purpose." This technology controls ultrasound (cavitation and acoustic flow) tailored to specific objectives by measuring and confirming the interactions within containers, using ultrasonic control via a megahertz ultrasonic oscillation probe. Note: Ultrasonic Control By setting the oscillation conditions for sweep oscillation and pulse oscillation using two types of nonlinear resonant ultrasonic oscillation probes, it dynamically controls high-frequency propagation states above 30 MHz through high sound pressure resonance phenomena and harmonic generation phenomena (nonlinear phenomena). Note: Ultrasonic Control "Precision Cleaning Example" Sweep Oscillation: 70 kHz – 15 MHz, 15 W Pulse Oscillation: 13 MHz, 8 W Note: Ultrasonic Control "Nano-Level Stirring Example" Sweep Oscillation: 880 kHz – 22 MHz, 12 W Pulse Oscillation: 14 MHz, 10 W In particular, the dynamic characteristics of harmonics through acoustic flow control enable reactions and responses at the nano level. This has been applied and developed from examples of dispersing metal powder to nanosize.

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Improvement technology for ultrasonic cleaning machines (consulting support)

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Methods to Improve the Current Ultrasonic Cleaning Machine (Development of Optimization Technology for Ultrasonic Tanks and Liquid Circulation) The Ultrasonic System Research Institute has developed technology to control the propagation state of ultrasonic waves by analyzing the effects of the structure, strength, and manufacturing conditions of the ultrasonic tank, as well as by setting the method of liquid circulation within the tank. This technology allows for the analysis and evaluation of the dynamic characteristics of complex ultrasonic vibrations in relation to various factors, enabling the setting of the circulation pump method to adjust the effects of cavitation and acceleration according to specific objectives. Note: The settings regarding the relationship between the tank, circulating liquid, and air are proprietary knowledge. This technology can also be applied to tanks that do not have an overflow structure. As a specific response, we can address the issues of ultrasonic attenuation caused by the current tank by adjusting the settings of the liquid circulation pump. In particular, for precise cleaning at the nano level, we propose additional measures for oscillation control using megahertz ultrasonic oscillation probes.

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Cleaning technology using ultrasound and fine bubbles (microbubbles)

Ultrasonic cleaning technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions.

The Ultrasonic System Research Institute has developed technology that applies "measurement, analysis, and control" techniques related to the nonlinearity of ultrasound to analyze and evaluate the dynamic characteristics of ultrasonic vibrations propagating through various targets (elastic bodies, liquids, gases). This technology optimizes interactions concerning cleaning objects, tools, ultrasonic transducers, water tanks, and liquid circulation according to specific purposes. Through previous oscillation, measurement, and analysis using ultrasonic oscillation control probes and ultrasonic testers, we have developed optimization technology for ultrasonic utilization by examining various relationships and response characteristics (Note: power contribution rate, impulse response, etc.). Regarding the measurement and analysis of ultrasound, the setting of sampling time utilizes original simulation technology. This technology is provided as consulting for the optimization of ultrasonic systems (cleaning, stirring, processing, etc.). The propagation characteristics of ultrasound include: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate)

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Providing technology for the manufacturing and development of ultrasonic sound pressure measurement probes.

Ultrasonic oscillation control probe enabling control of resonance phenomena and nonlinear phenomena - Surface modification technology (relaxation of surface residual stress) through nonlinear oscillation control.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development technology of an ultrasonic probe and sound pressure measurement analysis system that can measure ultrasonic propagation conditions from 0.1 Hz to 900 MHz. Ultrasonic sound pressure measurement analysis system (Ultrasonic tester: standard system) 1. Contents - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets 2. Features (for standard specifications) * Measurement (analysis) frequency range Specification: from 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: from 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position and state, as well as elastic waves, to detect various acoustic performances.

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Megahertz ultrasonic cleaner (acoustic flow control technology)

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The Ultrasonic System Research Institute has developed ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) in the range of 1-100 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled even in a 1000-liter water tank with an ultrasonic output of less than 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metals, glass, plastics). By confirming the propagation characteristics of ultrasonic waves based on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon. We believe that this technology can be applied in various fields and are implementing proposals in various consulting services.

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Development of ultrasonic cleaning technology using sweep oscillation and pulse oscillation.

- Combination technology of pulse oscillation and sweep oscillation -

The Ultrasonic System Research Institute has developed ultrasonic oscillation control technology that enables the utilization of ultrasonic propagation states above 100 MHz by applying a function generator and ultrasonic probes to ultrasonic cleaners. This is a new application technology based on the measurement, analysis, evaluation, and techniques of ultrasonic propagation states for precision cleaning, processing, and stirring. By utilizing the acoustic properties (surface elastic waves) of various materials, it is possible to control ultrasonic stimulation above 100 MHz to the target object with an ultrasonic output of less than 20 W, even in a 1000-liter water tank. This was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is to confirm the ultrasonic propagation characteristics of the target object, which is important for setting the oscillation conditions of the ultrasonic oscillation control probe as an optimization for the system's vibration modes related to sweep oscillation and pulse oscillation, serving as a control method for the original nonlinear resonance phenomenon. It is believed that this technology can be utilized in various fields, and proposals are being made in various consulting services.

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Megahertz ultrasound oscillation control device using an original ultrasonic probe.

Consulting support for the development of ultrasonic devices based on technology that controls surface acoustic waves through surface treatment of ultrasonic probe piezoelectric elements.

The Ultrasonic System Research Institute manufactures and sells ultrasonic systems utilizing the following original products: 1) Sound Pressure Measurement and Analysis System (Ultrasonic Tester) 2) Megahertz Ultrasonic Oscillation Control Probe 3) Ultrasonic Oscillation System (20 MHz type) Features of the Sound Pressure Measurement and Analysis System: Ultrasonic Tester 200 MHz type * Measurement (analysis) frequency range Specification: 0.01 Hz to 200 MHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Display of measurement results in graph form * Includes software for time-series data analysis Overview Specifications of the Ultrasonic Probe Measurement range: 0.01 Hz to 200 MHz Oscillation range: 0.5 kHz to 25 MHz Propagation range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation equipment example: Function generator Propagation Characteristics of the Ultrasonic Probe 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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  • イプロスがリアル展示会を主催します! AI/DX 営業・マーケティング展 出展社募集中 リード数・商談数が止まらない!新しいリアル展示会を提供 会期 2026年3月24日(火)~25日(水) 会場 東京ビッグサイト東4ホール 出展概要資料を進呈!
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