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  3. 超音波システム研究所
  4. Ultrasonic Control Technology Using Glass Containers - Application Technology of the Ultrasonic System Research Institute Based on Ultrasonic Measurement and Analysis Techniques -
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  • Oct 07, 2024
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Oct 07, 2024

Ultrasonic Control Technology Using Glass Containers - Application Technology of the Ultrasonic System Research Institute Based on Ultrasonic Measurement and Analysis Techniques -

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe based on the acoustic properties of glass containers. By confirming the basic acoustic characteristics (response characteristics, propagation characteristics) depending on the shape and material of each container, it enables the desired ultrasonic propagation state through oscillation control (output, waveform, oscillation frequency, variations, etc.). The key point is to evaluate the dynamic vibration characteristics of the system based on the measurement and analysis of sound pressure data. We are establishing and confirming new evaluation criteria (parameters) that indicate the suitable state of ultrasound for the purpose. Note: - Nonlinear characteristics (dynamic characteristics of harmonics) - Response characteristics - Characteristics of fluctuations - Effects due to interactions By developing original measurement and analysis methods that consider the acoustic properties and surface elastic waves of the target object, referencing the ideas of statistical mathematics, we have developed a new technology regarding the relationships of various detailed effects related to vibration phenomena. The specific conditions for oscillation control are determined based on experimental confirmation, as they are also influenced by the characteristics of ultrasonic probes and oscillation equipment. As a result, there are increasing examples and achievements demonstrating that the new nonlinear parameters are very effective.
Ultrasonic control technology using glass containers
Ultrasonic control technology using glass containers
Ultrasonic control technology using glass containers
Ultrasonic control technology using glass containers
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The Ultrasonic System Research Institute has developed a completely new technology for controlling vibrations using original products (ultrasonic systems). Based on the analysis and evaluation of the nonlinear phenomena of ultrasound, we perform oscillation control of megahertz ultrasound, utilizing the sound pressure measurement analysis and oscillation control technology we have developed so far. From the accumulation of data measuring, analyzing, and evaluating the dynamic characteristics of ultrasound propagating on surfaces, we apply technology that can measure, analyze, and evaluate vibration states from low frequencies (0.1 Hz) to high frequencies (over 900 MHz). Measures based on new vibration measurement analysis have become possible regarding vibrations and noise from buildings and roads, equipment, devices, walls, piping, desks, handrails, the moment of vibration when metal melts during welding, instantaneous vibrations during machining, and the complex vibration states of entire manufacturing devices and systems. This is a new method and technology, and various application cases have developed from the results of previous implementations. In particular, it is possible to measure and respond to vibrations at very low frequencies and irregularly fluctuating vibrations.

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Ultrasonic oscillation control technology utilizing ultrasonic propagation conditions above 100 MHz.

Ultrasonic control based on the classification of ultrasonic propagation conditions (measurement, analysis, and evaluation of sound pressure data) technology.

The Ultrasonic System Research Institute has developed manufacturing and utilization technologies for ultrasonic probes that control resonance phenomena and nonlinearity regarding surface elastic waves that propagate to objects above 100 MHz with oscillations below 20 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is the optimization of the propagation characteristics of surface elastic waves on the surface of ultrasonic elements according to the intended use. To achieve this, we adjust the surface of the ultrasonic probe based on the ultrasonic propagation characteristics through acoustic pressure measurement, analysis, and evaluation (acoustic pressure level, frequency range, nonlinearity, dynamic characteristics, etc.) to match the intended use. Ultrasonic Probe Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment Example: Function Generator By understanding the acoustic characteristics of the target object and installation conditions, we have achieved dynamic control of surface elastic waves (propagation state). We realize propagation states tailored to various purposes.

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Development and manufacturing technology of ultrasonic propagation tools based on the control of surface acoustic wave propagation.

We provide consulting services for the development methods of ultrasonic propagation tools tailored to various usage purposes. --Application of sound pressure measurement and analysis technology--

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 900 MHz, and has created new ultrasonic propagation tools. This technology is available for consulting. Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we can achieve propagation states tailored to specific purposes regarding sound pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials (such as glass containers), ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W.

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Original ultrasonic probe megahertz ultrasonic oscillation control system

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The Ultrasonic System Research Institute has developed a technology that utilizes "the technology to control nonlinear phenomena of ultrasound" to "control ultrasonic stimulation according to its intended purpose." This technology controls ultrasound (cavitation and acoustic flow) tailored to specific objectives by measuring and confirming the interactions within containers, using ultrasonic control via a megahertz ultrasonic oscillation probe. Note: Ultrasonic Control By setting the oscillation conditions for sweep oscillation and pulse oscillation using two types of nonlinear resonant ultrasonic oscillation probes, it dynamically controls high-frequency propagation states above 30 MHz through high sound pressure resonance phenomena and harmonic generation phenomena (nonlinear phenomena). Note: Ultrasonic Control "Precision Cleaning Example" Sweep Oscillation: 70 kHz – 15 MHz, 15 W Pulse Oscillation: 13 MHz, 8 W Note: Ultrasonic Control "Nano-Level Stirring Example" Sweep Oscillation: 880 kHz – 22 MHz, 12 W Pulse Oscillation: 14 MHz, 10 W In particular, the dynamic characteristics of harmonics through acoustic flow control enable reactions and responses at the nano level. This has been applied and developed from examples of dispersing metal powder to nanosize.

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Improvement technology for ultrasonic cleaning machines (consulting support)

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Cleaning technology using ultrasound and fine bubbles (microbubbles)

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The Ultrasonic System Research Institute has developed technology that applies "measurement, analysis, and control" techniques related to the nonlinearity of ultrasound to analyze and evaluate the dynamic characteristics of ultrasonic vibrations propagating through various targets (elastic bodies, liquids, gases). This technology optimizes interactions concerning cleaning objects, tools, ultrasonic transducers, water tanks, and liquid circulation according to specific purposes. Through previous oscillation, measurement, and analysis using ultrasonic oscillation control probes and ultrasonic testers, we have developed optimization technology for ultrasonic utilization by examining various relationships and response characteristics (Note: power contribution rate, impulse response, etc.). Regarding the measurement and analysis of ultrasound, the setting of sampling time utilizes original simulation technology. This technology is provided as consulting for the optimization of ultrasonic systems (cleaning, stirring, processing, etc.). The propagation characteristics of ultrasound include: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate)

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Development of ultrasonic cleaning technology using sweep oscillation and pulse oscillation.

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When the sensor detects the car, the rotating light will turn on.

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