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  4. Development technology of ultrasonic systems based on sound pressure measurement analysis.
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  • Aug 14, 2024
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Aug 14, 2024

Development technology of ultrasonic systems based on sound pressure measurement analysis.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed analysis, design, and manufacturing technologies for ultrasonic <cleaning, stirring, etc.> systems based on measurement, analysis, and evaluation of ultrasonic propagation conditions. 1: Measurement and analysis of the acoustic characteristics of ultrasonic equipment and target objects (cleaning items, etc.) 2: Design and adjustment of tanks and transducers based on acoustic characteristics (selection of multiple different frequency ultrasonic transducers as needed, or adoption of megahertz ultrasonic oscillation control probes, etc.) 3: Optimization of ultrasonic oscillation control conditions for target objects 4: Design, manufacturing, and development of liquid circulation systems containing fine bubbles, tailored to ultrasonic control 5: Design of tanks and jigs based on the above sound pressure measurement analysis (optimization of nonlinear phenomena according to purpose) 6: Manufacturing utilizing fine bubbles and ultrasound (aging treatment and surface residual stress relaxation treatment of tanks, transducers, jigs, etc. using fine bubbles and ultrasound) 7: Confirmation of ultrasonic propagation characteristics of ultrasonic transducers, tanks, and jigs using an ultrasonic tester (sound pressure measurement and analysis system) 7-1: Verification of ultrasonic propagation characteristics of ultrasonic transducers, tanks, and jigs 7-2: Optimization of ultrasonic control/output, liquid circulation control, and cavitation, etc.
Development technology of a dynamic liquid circulation system using ultrasound.
Development technology of a dynamic liquid circulation system using ultrasound.
Development technology of a dynamic liquid circulation system using ultrasound.
Development technology of a dynamic liquid circulation system using ultrasound.
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音圧測定解析に基づいた超音波システムの開発技術.pdf[2259049]

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Ultrasonic cleaning machine acoustic flow control system (consulting support)

Dynamic Liquid Circulation System of Ultrasonic Cleaners - Acoustic Flow Control

(Development of a control system based on measurement and analysis of ultrasonic cleaning machines) The Ultrasonic System Research Institute has developed a technology that applies techniques for measuring and analyzing the state of ultrasonic cleaning machines propagating in liquid, to set and control the state of ultrasonic cleaning machines according to the effects of tank structure, strength, manufacturing conditions, and liquid circulation state. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific purposes through the configuration of circulation pump settings (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which employs "ultrasonic oscillation control" technology considering "timbre." Note 2: The know-how involves settings related to the relationships at the boundaries of the cleaning machine, cleaning liquid, and air. It can also be applied to cleaning tanks that do not have an overflow structure. Regarding the self-organization of micro-flows, control of acoustic flow has become possible through degassing, aeration, ultrasound, and elastic waves on the tank surface.

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Proposal for a processing method using megahertz ultrasonic oscillation control.

Consulting services for processing technology utilizing megahertz ultrasonic oscillation control - Utilizing nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute provides consulting services for ultrasonic processing technology using its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control). In response to the current state of ultrasonic processing, we propose and implement ultrasonic enhancement and improvement methods based on sound pressure measurement and analysis. Specifically, we will discuss ultrasonic enhancements through the measurement and confirmation of processing machines using our original product: Ultrasonic Tester NA (recommended type), which allows for easy measurement and analysis of ultrasonic waves. In line with the ultrasonic enhancements, we propose the use of our original product: Ultrasonic Oscillation System (1 MHz, 20 MHz), which enables easy oscillation control of ultrasonic waves.

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  • Other measuring instruments
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Optimization Technology for Ultrasound - Optimization Technology for Resonance Phenomena and Nonlinear Phenomena -

Analysis of sound pressure measurement data (autocorrelation, power spectrum, bispectrum, power contribution rate, impulse response, etc.) evaluation and technology.

The Ultrasonic System Research Institute has developed a technology to optimize ultrasonic propagation systems that enable control of resonance and nonlinear phenomena based on various analysis results of ultrasonic propagation states using an original ultrasonic system (sound pressure measurement analysis and oscillation control). In contrast to existing control technologies, this technology utilizes new measurement and evaluation parameters (note) related to the entire propagation path of ultrasonic vibrations, including various propagation tools, to achieve dynamic propagation states of ultrasound tailored to specific applications (cleaning, stirring, processing, etc.). This is a method and technology that can be applied immediately, and we offer it as consulting services (with increasing achievements in ultrasonic processing, precision cleaning at the nano level, stirring, etc.). Note: The original technology product (ultrasonic sound pressure measurement analysis system) measures, analyzes, and evaluates dynamic changes in the propagation state of water tanks, transducers, target objects, and tools. (Parameters: power spectrum, autocorrelation, bispectrum, power contribution rate, impulse response characteristics, etc.)

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<Dynamic System of Ultrasonics> - Optimization of Liquid Circulation -

Control technology for acoustic flow (nonlinear phenomena) based on sound pressure measurement analysis.

The Ultrasonic System Research Institute has developed a system that applies technology to measure and analyze the state of ultrasonic waves propagating in the liquid within an ultrasonic tank, setting and controlling the propagation state of ultrasonic waves according to the effects of the tank's structure, strength, manufacturing conditions, and the state of liquid circulation. The liquid circulation within the ultrasonic tank is captured as a system, and the primary purpose of many ultrasonic (tank) applications is to predict or control the sound pressure changes of the liquid inside the tank. However, numerous issues have been pointed out in many implementations due to discrepancies between theory and practice. In response to such cases: 1) The removal of obstacles involves the use of statistical data analysis methods, which is the technology for measuring and analyzing ultrasonic propagation states. 2) Based on the results of data analysis related to the subject, the characteristics of the subject are confirmed, which is the technology for detecting the acoustic properties related to the surface elastic waves of the object. 3) Progressing to control realization through characteristic confirmation involves technology for controlling nonlinear phenomena. By employing the above methods, the utilization state of ultrasonic waves has been improved for efficient use, and there are numerous examples of original systems that have realized the intended use of ultrasonic waves.

  • Vibration and Sound Level Meter
  • Scientific Calculation and Simulation Software
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A technology for alleviating surface residual stress through the control of megahertz ultrasonic oscillation.

Surface treatment technology using a megahertz ultrasonic oscillation control probe -- Improvement treatment of metal fatigue strength (relaxation and uniformization of surface residual stress) --

The Ultrasonic System Research Institute has developed methods for measuring, analyzing, and evaluating surface residual stress by applying the following technologies: 1) Manufacturing technology for ultrasonic probes 2) Evaluation technology for ultrasonic propagation conditions 3) Surface inspection technology using ultrasound Based on numerous achievements, we believe that various applications are possible as ultrasonic utilization technology, and we are making related technologies publicly available. Specific examples: Surface treatment know-how: Standard settings Output: 13-15V Rectangular wave: Duty 47.1% Sweep range: 500kHz - 13MHz, 2 seconds Settings for low-intensity targets (or long processing times): Output: 1-3V Rectangular wave: Duty 47.1% Sweep range: 300kHz - 3MHz, 1 second (or 100kHz - 5MHz, 1 second) Note: The oscillation conditions can vary significantly due to the ultrasonic propagation characteristics of the target object and the oscillation characteristics of the function generator. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Research and development equipment for "nanotechnology" using ultrasound.

Application of processing technologies utilizing nonlinear phenomena of ultrasound (acoustic flow, generation of harmonics, etc.) for nano-level emulsification, dispersion, and grinding.

- Technology for controlling nonlinear phenomena of ultrasound: Nano-level stirring, emulsification, dispersion, and grinding technology - The Ultrasonic System Research Institute has developed effective stirring (emulsification, dispersion, grinding) technology utilizing "technology for controlling nonlinear phenomena of ultrasound (acoustic flow)." This technology controls ultrasound (cavitation, acoustic flow) by utilizing (evaluating) the ultrasonic propagation characteristics (analysis results) of indirect containers, ultrasonic tanks, and other equipment through surface inspection. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function mulnos: power contribution rate analysis function

  • Secondary steel products
  • Non-destructive testing
  • Other Hydrogen/Fuel Cells

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Ultrasonic oscillation control system using an original ultrasonic probe.

- Technology for controlling low-frequency resonance phenomena and high-frequency nonlinear phenomena based on sound pressure measurement analysis and evaluation.

The Ultrasonic System Research Institute manufactures and sells an "Oscillation System (20MHz)" that allows for easy control of megahertz ultrasonic oscillation. System Overview (Ultrasonic Oscillation System (20MHz)) Contents (20MHz Type) - Two ultrasonic oscillation probes - One set of function generator - One set of operation manual (USB memory) Features (20MHz Type) - Ultrasonic oscillation frequency Specification: 20kHz to 25MHz (or 24MHz) - Output range: 5mVp-p to 20Vp-p - Sampling rate: 200MSa/s (or 250MSa/s) This system utilizes commercially available function generators. We will propose a quoted price with a function generator set according to your needs. Standard Reference Example Oscillation System 20MHz starting from 80,000 yen November 2024: Development of megahertz flow-type ultrasonic technology November 2024: Development of ultrasonic sound pressure data analysis and evaluation technology December 2024: Development of nonlinear oscillation control technology for ultrasonic probes January 2025: Development of megahertz flow-type ultrasonic system

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  • Vibration and Sound Level Meter
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Manufacturing technology for custom-made ultrasonic oscillation control probes (characteristic testing)

Acoustic property test using ultrasound

The Ultrasonic System Research Institute offers custom-made ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is the operational confirmation of the original probes. The responsiveness to dynamic changes in ultrasonic transmission and reception is the most important factor. This characteristic determines the range of applications for harmonics. Currently, we can accommodate the following ranges: Ultrasonic Probe: Outline Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to specific purposes regarding sound pressure levels, frequencies, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, inspection, etc., based on measurement, analysis, and evaluation techniques for ultrasonic propagation states.

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Related catalog(12)

Development technology of ultrasonic systems based on sound pressure measurement analysis.

Development technology of ultrasonic systems based on sound pressure measurement analysis.

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Ultrasonic Oscillation (Sweep Oscillation, Pulse Oscillation) System - Know-How 1 -

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Classification based on ultrasonic (cavitation and acoustic flow) technology - Oscillation control technology - Ultrasonic optimization technology.

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Original ultrasonic control model utilizing abstract algebra (control model for nonlinear phenomena)

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Ultrasonic Control Method of Megahertz Applying Shannon's Juggling Theorem

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Mechanism of Ultrasonic Cleaning and Effective Utilization Methods ver3.0 (Acoustic Flow Control through Ultrasonic Sound Pressure Measurement and Analysis Technology)

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Case studies of surface modification using megahertz ultrasound - Technology for relaxation and uniformization of surface residual stress through nonlinear oscillation control.

Case studies of surface modification using megahertz ultrasound - Technology for relaxation and uniformization of surface residual stress through nonlinear oscillation control.

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