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  3. 第一工業 鋲螺事業部(ネジ・ボルト・ナット等締結部品 製造販売. 静岡県浜松市)
  4. Basics of Screw Manufacturing Technology [Cutting and Welding Processes] Will Be Taught. [Technical Document] First Industrial's Screw Manufacturing Technology [Cutting and Welding Edition] [Currently Available for Free].
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  • Oct 16, 2023
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Oct 16, 2023

Basics of Screw Manufacturing Technology [Cutting and Welding Processes] Will Be Taught. [Technical Document] First Industrial's Screw Manufacturing Technology [Cutting and Welding Edition] [Currently Available for Free].

第一工業 第一工業 鋲螺事業部(ネジ・ボルト・ナット等締結部品 製造販売. 静岡県浜松市)
Daiichi Kogyo is a specialized group that develops and manufactures fastening components, including both bolts and nuts. We conduct "forging," "machining," and "welding" in-house, accumulating production and manufacturing technology. While "forging" is the standard method for screw manufacturing, "machining" is also an important processing technology in screw production, especially when complex shapes or additional processes like drilling are required. Additionally, "welding" is a processing technology used in the manufacturing of fastening components to join two items together. Daiichi Kogyo possesses the manufacturing know-how necessary for "forging," "machining," and "welding" required for screw production. We can also perform "composite processing" that combines these methods. Our accumulated expertise in each processing technology allows us to design processes that leverage the unique characteristics of each method. We have compiled fundamental knowledge on screw manufacturing techniques, specifically "machining" and "welding." We will clearly explain each processing technology, manufacturing processes, and points to note regarding "machining" and "welding" in screw production, accompanied by images for better understanding. You can view related catalogs for free. Please take a look. Feel free to contact us with any inquiries.
Basics of Screw Manufacturing Technology [Cutting and Welding Edition] - First Industrial's Screw Manufacturing Technology
Basics of Screw Manufacturing Technology [Cutting and Welding Edition] - First Industrial's Screw Manufacturing Technology
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Production Technology / Manufacturing Technology of Daiichi Kogyo: You can see examples of "composite products" and "integrated processed products"
We introduce the production technology and manufacturing capabilities of the "specialized group of fastening parts." Here lies the reason why we can manufacture both bolts and nuts.

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[Technical Information] Basics of Screw Manufacturing Technology [Cutting and Welding] Will Be Taught

[Attention Engineers] Screw manufacturing is not just about forging. There is also cutting and welding. We offer a free [technical document] that provides fundamental knowledge of each technique!

Daiichi Kogyo is a specialized group that develops and manufactures fastening components, including bolts and nuts. 【What a specialized group can do】 While "forging" is the common method for screw manufacturing, "cutting" is also an important processing technique for screw production when complex shapes or additional processes like drilling are required. Daiichi Kogyo possesses the manufacturing know-how necessary for "forging," "cutting," and "welding" in screw production. We can perform "composite processing" that combines these techniques. Forging + Cutting + Welding ⇒ Composite products With the accumulation of each processing technique, we can set up processes that leverage the characteristics of each method. 【Manufacturing Example】Production of parts with strict precision requirements. ● When manufactured using only "forging," the load on the mold increases, raising concerns about mold lifespan and quality deterioration. ↓ ● By switching from "forging" to "cutting" for manufacturing, we can reduce the load on the mold and lower forging costs, achieving quality improvement as well. For more details, please visit the following 【Daiichi Kogyo Co., Ltd. Fastener Division Fastening Components Site】. We are currently offering free technical materials that provide basic knowledge of screw manufacturing techniques, including "cutting and welding." Please download and take a look.

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Basics of Screw Manufacturing Technology [Welding Edition] - First Industrial's Screw Manufacturing Technology

You will understand the basic knowledge of "welding processing," which is fundamental to screw manufacturing technology. This will explain the characteristics and precautions of welding processing used in screw manufacturing.

"Welding processing" refers to a method of joining two objects together. It involves melting the joint area of two materials to join them, or adding melted material from an external source to the joint area to connect the two objects. We manufacture cap nuts using "projection welding," a type of pressure welding. We also produce parts by welding stainless steel plates using "TIG welding," a type of fusion welding. We provide clear explanations of the advantages and disadvantages of each welding process, along with examples of manufacturing accompanied by photographs. We would like to introduce our company's screw manufacturing technology, "welding processing." We explain the welding methods and characteristics we employ, complete with photographs. You can gain a basic understanding of "welding processing." Please take a look. We also have materials that showcase examples of improvements in our welding processing operations. You can view the example materials here. URL:

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Basics of Screw Manufacturing Technology [Cutting Edition] - Screw Manufacturing Technology of Daiichi Kogyo

Screw making is not just about forging. I will clearly explain the basics of screw manufacturing technology, "cutting processing," including the processing steps and important points to consider.

"Cutting processing" is a method of machining that shapes materials by cutting them with cutting tools to achieve the desired form. While "forging processing" is commonly used for screw manufacturing, "cutting processing" is also an important machining technique in screw production, especially when complex shapes or additional operations like drilling are required. At Daiichi Kogyo, we manufacture a variety of products, including aluminum nuts, stainless steel nuts, front bosses, and bushes, through "cutting processing." We also possess technical know-how for "forging processing" and "welding processing," allowing us to produce composite machined products that combine these techniques. This document clearly explains the advantages and disadvantages of cutting processing, examples of screw manufacturing processes using cutting processing, and points of caution and countermeasures in cutting processing, all accompanied by photographs. You will gain a fundamental understanding of the screw manufacturing technique "cutting processing." Please download the PDF to view it. Additionally, we also introduce examples of cost reduction in our cutting processing. Please check it out through the related links. [Technical Document] Basics of Screw Manufacturing Technology [Cutting Edition] Daiichi Kogyo's Screw Manufacturing Technology URL: https://screw.daiichikogyo.co.jp/product/machining

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Basics of Screw Manufacturing Technology [Forging Edition] First Industrial's Screw Manufacturing Technology (Complete Edition)

This document clearly explains the forging process of bolts, nuts, and collars. It provides information on the basics of screw manufacturing technology, specifically "forging."

"Forging processing" refers to a type of plastic processing that shapes metal materials using molds. Unlike cutting processes, it minimizes material waste and is suitable for mass production. At Daiichi Industry, we manufacture both "bolts" and "nuts" through "cold forging processing." This document includes the advantages and disadvantages of forging processing, as well as examples of the forming processes for bolts and nuts/colors. It also illustrates the differences in manufacturing methods for bolts and nuts with accompanying photos. Additionally, we present examples of improvements in mold design using FEM analysis. <Note> We have added "Types of Cold Forging Processing" to the document. It explains how screws are formed using dies and punches, accompanied by illustrations. For more details, please refer to the download. Feel free to contact us with any inquiries.

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Enabling the processing of complex shapes! About secondary processing in cutting.

Combination of "plastic processing" and "cutting processing"!

There are various processing methods in metalworking, including casting (foundry), plastic processing (forging, pressing, rolling), sheet metal processing (pressing, drawing), cutting processing (lathe, milling, drilling), grinding processing (polishing, grinding), and joining processing (welding, brazing). This time, we will introduce the combination of "plastic processing" and "cutting processing," which our company specializes in. In our fastener division, we combine "cold heading" from plastic processing with "dual-end machining" from cutting processing to produce vibration-damping components for four-wheel vehicles (automobiles), providing high-precision and complex products at low prices that are difficult to achieve with cold heading alone. Additionally, through combinations such as "cold heading" + "NC lathe," we also produce torque converter components for four-wheel vehicles (automobiles), which have received positive feedback from our customers.

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[Technical Information] Basic Knowledge of Screws: "Textbook on Screws Learning from the Basics"

The textbook on screws created by a group of screw specialists, 'Learning About Screws from the Basics.' You can understand fundamental knowledge from types of screws to fastening design. Available for free!

Daiichi Kogyo is a specialized group that develops and manufactures both bolts and nuts. Although they are both "fasteners," bolts and nuts differ in materials, processing methods, manufacturing equipment, and required performance. 【What a specialized group can do】 ● Consideration of optimal materials and shapes: The "development/design capability" of a specialized group  → Utilization of FEM analysis and knowledge of materials ● Evaluation and analysis of fasteners with data backup: The "evaluation capability" of a specialized group  → Performance evaluation from individual parts to actual machines ● Reduction of prototype lead time and mass production: The "production technology/manufacturing technology capability" of a specialized group  → In-house mold production and utilization of FEM analysis For more details, please visit the 【Daiichi Kogyo Co., Ltd. Fastener Division Fastening Parts Site】 below. "Useful information about fasteners" is also available. Please take a look. There is a "Textbook on Fasteners: Learning from the Basics" created by a specialized group in fasteners. - What are fasteners - The mechanism of how fasteners tighten - Fastener loosening - Fastener design You can understand the basic knowledge of fasteners. It is available for free. Please download and take a look.

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Understanding Everything About Screws (Complete Edition) - A Textbook on Surrounding Technologies of Screws

I will teach you how to make screws. We will provide free technical materials that cover everything about screw making, including materials, processing methods, inspection, and evaluation tests.

Screws are used in various machines such as transportation equipment and structures, but do you know how screws are made? Even seemingly simple screw components have various characteristics depending on their applications and purposes, including materials, processing methods, and inspection methods. To choose the right screw for a specific use, it is important to understand the characteristics of each manufacturing process, as well as inspection and evaluation tests. The textbook series on screw-related technologies explains the techniques involved in screw manufacturing in an easy-to-understand manner. If you are struggling with screw selection or want to learn about the technologies related to screw manufacturing, please refer to the PDF materials. Feel free to contact us with any inquiries.

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This is the basics of performance evaluation! First Industrial's screw evaluation test.

We are evaluating the performance of screws and fasteners. We will introduce the testing equipment and test examples to ensure the performance of the "screw"!

Screws are the fundamental mechanical elements that "connect things." Despite being small parts, the role of screws in "fastening" is significant. To fulfill this important role, various functions and performances are required of screws. Evaluations are diverse to confirm whether the "required performance is met." At Daiichi Industry, we assess the performance of screws and fastening bodies using various testing equipment. Due to the wide range of required functions and performances, many testing facilities are necessary, including those uniquely developed in collaboration with academia. What kind of equipment is used, and what items are evaluated? What evaluation results can be obtained from actual test examples? We introduce the test contents and inspection items with accompanying photos. Please check it out through the PDF download. Feel free to contact us as well.

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Reheader (Die Forming) Processing [Cost Reduction through Process Conversion!]

We have achieved complex shape forging processing with a reheader machine!

Metal processing includes a method called cold heading, which uses molds to achieve plastic deformation. Cold heading has the advantage of significantly less material waste compared to cutting processes, as well as stable precision and production speed, making it suitable for mass production of items such as bolts and nuts. However, for complex shapes like concave forms, cutting processes were necessary. Our company has introduced a re-header machine (split mold forming machine) that allows us to perform cold heading on semi-finished products after the initial heading process, enabling the formation of complex shapes and eliminating the need for cutting processes through net shape processing. By combining header and re-header machines, we have improved processing efficiency for complex shapes, allowing us to propose solutions for mass production. Additionally, the reduction of waste material from cutting processes helps lower costs.

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Related catalog(14)

Screw making is not just about forging. [Technical Document] We will teach you the basics of screw manufacturing technology [Cutting and Welding].

Screw making is not just about forging. [Technical Document] We will teach you the basics of screw manufacturing technology [Cutting and Welding].

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You will understand the basics of screw manufacturing technology, "cutting processing." Basics of screw manufacturing technology [Cutting Edition] "Screw manufacturing technology of Daiichi Kogyo."

You will understand the basics of screw manufacturing technology, "cutting processing." Basics of screw manufacturing technology [Cutting Edition] "Screw manufacturing technology of Daiichi Kogyo."

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The manufacturing technology of screws also includes "welding processing." "Basics of Screw Manufacturing Technology [Welding Edition] First Industrial's Screw Manufacturing Technology."

The manufacturing technology of screws also includes "welding processing." "Basics of Screw Manufacturing Technology [Welding Edition] First Industrial's Screw Manufacturing Technology."

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You can understand the differences in manufacturing methods for bolts and nuts! Basics of screw manufacturing technology [Forging Edition] Complete version of First Industrial's screw manufacturing technology.

You can understand the differences in manufacturing methods for bolts and nuts! Basics of screw manufacturing technology [Forging Edition] Complete version of First Industrial's screw manufacturing technology.

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This is the basics of performance evaluation! First Industrial's screw evaluation test.

This is the basics of performance evaluation! First Industrial's screw evaluation test.

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All About Screws (Complete Edition) - A Textbook on Screw Peripheral Technologies - Everything About Screw Making

All About Screws (Complete Edition) - A Textbook on Screw Peripheral Technologies - Everything About Screw Making

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Screw Textbook Vol. 1: [Basic Terms and Types] [A must-see for those who want to understand screws from the basics!]

Screw Textbook Vol. 1: [Basic Terms and Types] [A must-see for those who want to understand screws from the basics!]

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Textbook on Screws Vol. 2: [The Mechanism of Screw Tightening] [A must-read for those who want to understand screws from the basics!]

Textbook on Screws Vol. 2: [The Mechanism of Screw Tightening] [A must-read for those who want to understand screws from the basics!]

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Textbook of Screws Learning from the Basics Vol. 3 [Screw Loosening and Countermeasures] [A must-see for those who want to understand screws from the basics!]

Textbook of Screws Learning from the Basics Vol. 3 [Screw Loosening and Countermeasures] [A must-see for those who want to understand screws from the basics!]

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Screw Textbook Vol. 4: [Screw Design Part 1] [A must-see for those who want to understand screws from the basics!]

Screw Textbook Vol. 4: [Screw Design Part 1] [A must-see for those who want to understand screws from the basics!]

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Product Information: "High Torque Compatible Resin Embedded Bolt SSOO Bolt"

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Product Information: "High Torque Compatible Cap Insert Nut SSOO Nut PLUS"

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Product Information: "SSOO Nut (High Torque Compatible Heat-Press Insert Nut/Outsert Nut)"

Product Information: "SSOO Nut (High Torque Compatible Heat-Press Insert Nut/Outsert Nut)"

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第一工業 鋲螺事業部(ネジ・ボルト・ナット等締結部品 製造販売. 静岡県浜松市)
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Exclusive sales for employees, fan clubs, and communities — now more flexible than ever.

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We have launched a new “Audience Control Feature” for TwooCa Mall, enabling merchants to limit product visibility and sales to specific companies, organizations, and communities. With this feature, merchants can now: ✔ Offer employee-exclusive discounts and company sales ✔ Create fan club or community-only merchandise sales ✔ Customize product visibility for specific user groups In addition, by integrating with TwooCa’s payment functions and digital-money-convertible point system, the platform provides a seamless purchasing experience for users. This feature is designed to support value creation in closed communities such as: ・Employee welfare programs ・Fan clubs ・Membership communities ・Sports teams We will continue expanding TwooCa Mall as a platform optimized for employee engagement, member experiences, and community-based commerce. ▼ Press Release https://prtimes.jp/main/html/rd/p/000000108.000076589.html #TwooCa #EmployeeBenefits #Fintech #Cashless #HRTech #CommunityCommerce #SportsBusiness #FanEngagement #DX

May 15, 2026

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HK-2

Recommended for earthquake measures for automatic doors and equipment! Seismic device HK-2.

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Japan is one of the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of major earthquakes occurring. Regarding the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake countermeasures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" For more details, please download the materials or contact us.

May 14, 2026

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Hotron foot switch

[Free Catalog Distribution] Reduce the risk of virus and bacteria infection! Hotron's non-contact switch series.

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The "Hotron Non-Contact Switch" allows you to open and close doors without directly touching door knobs or switches, making it hygienic! You can choose from two types: the "Hand Wave Sensor," which only requires you to wave your hand, and the "Foot Switch," which only requires you to place your foot at the entrance. It reduces the risk of virus and bacterial infections in places where hygiene is a concern, such as food factories, restaurants, hospitals, and nursing facilities. 【Features】 ○ Reduces the risk of virus infection by allowing door operation without contact ○ A wide variety of options to choose from based on application and location ○ Ideal for places where hygiene is a priority, such as food factories and medical facilities ○ Prevents unnecessary detection due to the switch mechanism 【Product Lineup】 ■ Hand Wave Sensor Series ○ Exposed waterproof type, front, down, and side-facing types "PF-R5" ○ Exposed type, front-facing type "PF-R1" ○ Embedded type, front-facing type "PF-U2" ○ Exposed type, downward wide type "PF-R4" ■ Foot Switch Series ○ Slim type with wide opening, vertical beam type "PF-01S" ○ Slim type with wide opening, horizontal beam type "PF-03S" ○ Standard type, horizontal beam type "PF-05" ◎ For more details, please download the catalog or contact us.

May 14, 2026

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When the sensor detects a car, it notifies pedestrians of the car's departure with the light of a rotating beacon!

Perfect for entrances and exits of parking lots and stores! Notify pedestrians of vehicle departures with the light from the rotating lamp! Here is a proposal for a departure warning sensor!

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[To the owners of parking lots and parking lot construction companies] "I am worried about the possibility of colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those particularly facing sidewalks or roadways are expected to pose risks of dangerous incidents such as pedestrian collisions and vehicle-to-vehicle accidents. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures at various sites and alerts the surrounding area with LED lights and buzzers. The system consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *When using the exit warning system, we kindly ask that you arrange for the switching power supply (24V), LED rotating light, control panel, circuit breaker, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. [Contents Included] ○ Exit Warning System Configuration ○ Comparison Table of Exit Warning Sensors ○ Four Modes ○ Wide Range of Applications ○ Customer Feedback ○ Appearance Diagram / Specifications ◎ For more details, please contact us or download the catalog.

May 13, 2026

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[Exhibition Information] Interphex Week Tokyo 2026

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We will be exhibiting at the "28th Interphex Week Tokyo / 8th Regenerative Medicine EXPO Tokyo," which will be held from May 20 (Wednesday) to May 22 (Friday), 2026. This is a great opportunity to actually touch and experience our cleanwear and other products. We look forward to your visit! ● Dates: May 20 (Wednesday) to May 22 (Friday), 2026, 10:00 AM to 5:00 PM ● Venue: Makuhari Messe (Chiba Prefecture), Booth Number: 22-44 * This is a joint exhibition with Asahi Dupont Flashspan Products Co., Ltd. For more details, please feel free to contact us through the related link below: [Protective Clothing Wisdom.com]. [Protective Clothing Wisdom.com] is a comprehensive information site for safe working environments, providing guidance on protective clothing and equipment for different work environments, methods for putting on and taking off, and information on customer usage records.

May 13, 2026

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