Basics of Screw Manufacturing Technology [Forging Edition] First Industrial's Screw Manufacturing Technology (Complete Edition)
This document clearly explains the forging process of bolts, nuts, and collars. It provides information on the basics of screw manufacturing technology, specifically "forging."
"Forging processing" refers to a type of plastic processing that shapes metal materials using molds. Unlike cutting processes, it minimizes material waste and is suitable for mass production. At Daiichi Industry, we manufacture both "bolts" and "nuts" through "cold forging processing." This document includes the advantages and disadvantages of forging processing, as well as examples of the forming processes for bolts and nuts/colors. It also illustrates the differences in manufacturing methods for bolts and nuts with accompanying photos. Additionally, we present examples of improvements in mold design using FEM analysis. <Note> We have added "Types of Cold Forging Processing" to the document. It explains how screws are formed using dies and punches, accompanied by illustrations. For more details, please refer to the download. Feel free to contact us with any inquiries.
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【Content of the Document】 - Methods of screw manufacturing - Advantages and disadvantages of forging - Types of cold forging processing ←NEW! - Manufacturing process of bolts - Manufacturing process of nuts and collars - Female thread forming of nuts - Product design using FEM analysis - Improvement examples through changes in the manufacturing process
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Connecting things to things. We propose the optimal fastening solutions to meet our customers' needs. Behind this proposal capability lies our technical expertise to analyze and evaluate everything from materials to fasteners, our development and manufacturing capabilities to design and produce both bolts and nuts, and our procurement strength with partnerships with 200 cooperating manufacturers. Through the small component of screws, we contribute to the development of various industries. At Daiichi Kogyo, we manufacture both bolts and nuts. Although they are both "screws," the manufacturing processes, equipment, and materials for bolts and nuts are different. We possess the processing equipment and know-how for both. With 60 years of experience in screw manufacturing, as a specialized group that produces both bolts and nuts, we leverage our accumulated know-how to provide the bolts and nuts that our customers need.