Basics of Screw Manufacturing Technology [Cutting Edition] - Screw Manufacturing Technology of Daiichi Kogyo
Screw making is not just about forging. I will clearly explain the basics of screw manufacturing technology, "cutting processing," including the processing steps and important points to consider.
"Cutting processing" is a method of machining that shapes materials by cutting them with cutting tools to achieve the desired form. While "forging processing" is commonly used for screw manufacturing, "cutting processing" is also an important machining technique in screw production, especially when complex shapes or additional operations like drilling are required. At Daiichi Kogyo, we manufacture a variety of products, including aluminum nuts, stainless steel nuts, front bosses, and bushes, through "cutting processing." We also possess technical know-how for "forging processing" and "welding processing," allowing us to produce composite machined products that combine these techniques. This document clearly explains the advantages and disadvantages of cutting processing, examples of screw manufacturing processes using cutting processing, and points of caution and countermeasures in cutting processing, all accompanied by photographs. You will gain a fundamental understanding of the screw manufacturing technique "cutting processing." Please download the PDF to view it. Additionally, we also introduce examples of cost reduction in our cutting processing. Please check it out through the related links. [Technical Document] Basics of Screw Manufacturing Technology [Cutting Edition] Daiichi Kogyo's Screw Manufacturing Technology URL: https://screw.daiichikogyo.co.jp/product/machining
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[Contents] - Types of machining - Advantages and disadvantages of machining - Screw manufacturing process through machining (Aluminum nut edition) - Precautions and countermeasures in machining - Introduction of machined and welded products
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Connecting things to things. We propose the optimal fastening solutions to meet our customers' needs. Behind this proposal capability lies our technical expertise to analyze and evaluate everything from materials to fasteners, our development and manufacturing capabilities to design and produce both bolts and nuts, and our procurement strength with partnerships with 200 cooperating manufacturers. Through the small component of screws, we contribute to the development of various industries. At Daiichi Kogyo, we manufacture both bolts and nuts. Although they are both "screws," the manufacturing processes, equipment, and materials for bolts and nuts are different. We possess the processing equipment and know-how for both. With 60 years of experience in screw manufacturing, as a specialized group that produces both bolts and nuts, we leverage our accumulated know-how to provide the bolts and nuts that our customers need.