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This is an introduction to a case study on the implementation of the production management system 'PROKAN' for small and medium-sized enterprises. ■Industry General tools for cold forging, split-type segments, molds for Torx, and stelecon reinforcement rings. ■Purpose Process management, performance management, cost management. ■Effects - The projector always displays the screen, allowing for constant visibility of the situation. - Even with the system in place, there are times when it is necessary to check the actual items being processed. Previously, it was possible to go directly to the site to search, but now that the number of orders has tripled since the implementation, it is necessary to check which process it is at on the system before going to the site to find it. This was an unexpected benefit. - As the standard times and process chart figures have stabilized, it is now possible to use the data as is, and the need to check the actual versus planned has almost disappeared. However, the ability to view it immediately when needed remains a consistent advantage. - With the standard times and process charts now organized, the input time every morning has been reduced to one hour. ■For more information about 'PROKAN' Please contact us via catalog download or request for materials.

• Process Control System

This is an introduction to the case study of the production management system 'PROKAN' for small and medium-sized enterprises. ■Industry Processing of parts for semiconductor manufacturing equipment, development of dedicated machines for part processing and assembly, processing of precision jigs, manufacturing and sales of metal and plastic products for construction. ■Situation Before Implementation - Arrangement work was done manually through handwritten and hand-entered order data. Allocation processing for forecast arrangements was also done by hand. - Handwritten instructions contained transcription errors, requiring double or triple checks, which demanded significant labor. - It was difficult to share and centralize information between the site and management, leading to delays in tracking progress. ■Implementation Effects - Due to the enormous amount of transcription work, there were many mistakes, and the arrangement tasks took half a day. After using PROKAN4, these tasks were completed in about one hour. - Progress status can now be immediately grasped from computer terminals, eliminating the hassle of searching for products. - By connecting management and the site with PROKAN4, information sharing became possible, which in turn led to an improvement in the awareness of the site. - Human errors, such as arrangement mistakes, have been reduced to zero since the introduction of PROKAN4.

• Process Control System

We will carry out everything from order receipt to process planning, work instructions, performance collection and management, and progress management including subcontractors. Progress management and cost management, which are expected to become increasingly important for small and medium-sized enterprises, can be accurately grasped in real-time with a wireless barcode reader performance collection system.

• Process Control System

This is an introduction to the case study of the production management system 'PROKAN' for small and medium-sized enterprises. ■Industry Mold manufacturing and sales, press molding processing, kitchen equipment, manufacturing and sales of metal containers for logistics. ■Situation Before Implementation - Management was primarily done using Excel and handwritten notes. - While performance data was collected, it was difficult to aggregate it easily, resulting in significant time spent on aggregation tasks. - Production schedules were created based on the manager's intuition, with weekly plans written on a blackboard for instruction. - There was a lack of visibility into production plans and cost information. ■Effects of Implementation - Improved cost awareness among on-site managers (cost management is possible with PROKAN). - By making costs visible, appropriate actions can be taken for problematic parts. - It became possible to create new estimates based on the company's capabilities (performance). - Increased work efficiency in the administrative department. - With the ability to provide production plans for the following month, decisions regarding overtime, preparation of on-site structures, and line changes can be made in advance. ■For more information about 'PROKAN' Please contact us through catalog download or request for materials.

• Process Control System

【Real-time understanding of progress and achievements within the factory】 ◆You can check the schedule and progress of parts according to the flow of processes. ◆The current progress status can be confirmed in real-time. ＜Benefits＞ ⇒If there is an inquiry about the progress status from the client, you can respond immediately! ⇒You can quickly know which process is currently being worked on! 【Easily adjust process plans with a simple scheduler screen, even with a backlog】 ◆You can check the schedule. ◆You can confirm the load status for processes and machines. ◆You can move the schedule bar to manage the backlog effectively. ＜Benefits＞ ⇒You can consider the system for periods when the load exceeds 100%! ⇒You can quickly check if there are parts that can be scheduled with the client during periods when the load exceeds 100%, allowing for timely adjustments! 【Real-time aggregation of achievement data with a wireless handheld device, instant linkage to work performance reports】 ◆Simply scan the barcode of the person in charge or instruction sheet at the start or end of each process! ◆Real-time collection of achievement data via wireless. ＜Benefits＞ ⇒If there is an inquiry about the progress status from the client, you can respond immediately! ⇒You can quickly know which process is currently being worked on!

• Process Control System

This is an introduction to a case study on the implementation of the production management system 'PROKAN' for small and medium-sized enterprises. ■Industry Development of various electronic devices, software and hardware, total support for printed circuit boards (design to implementation), assembly and adjustment of general industrial equipment and medical device-related products, sales of electrical components, sales of sensors. ■Purpose Due to the aging of the old system and the difficulty in maintaining it, a replacement was planned. At that time, a system was constructed with a focus on the weaknesses of the old system, such as parts inventory management, parts ordering, work-in-progress inventory, assembly parts issuance, and assembly outsourcing management, with the aim of improving the efficiency of production management operations. ■Effect Assembly parts issuance and assembly outsourcing management, which were previously done using spreadsheet software, have been integrated into the system, linked with inventory in and out, significantly improving management efficiency. Furthermore, smooth information exchange between the sales department and the system has become possible, and it is now used daily as a core business system. ■For those who want to know more about 'PROKAN' Please contact us via catalog download or request for materials.

• Process Control System

This is an introduction to the case study of the production management system 'PROKAN' for small and medium-sized enterprises. ■Industry Precision press mold design and manufacturing, press parts, electrical mold, rubber mold, precision machine parts, various precision jig manufacturing. ■Purpose The main objectives at the time of system implementation were to grasp the product costs and to be able to monitor the progress of work on the computer screen. ■Effect About two months after implementation, the input of actual performance by workers became accurate. Thanks to this, we are now able to see the progress of work, daily report output, and costs, thus achieving the initial objectives. The person in charge is also experiencing the effects of the system implementation on a daily basis. ■For those who want to know more about 'PROKAN' Please contact us via catalog download or request for materials.

• Process Control System

This is an introduction to the case study of the production management system 'PROKAN' for small and medium-sized enterprises. ■Industry Precision pressing, sheet metal processing, mold design and manufacturing ■Objectives - Collecting performance data to understand labor hours and calculate employee sales - Progress confirmation to grasp product movement - Database creation for searching past records and storing know-how - The primary goal of implementation is to accurately collect the performance and sales of workers - Since data digitization of performance is necessary for accumulating corporate know-how, a system using handheld devices was considered ■Situation before implementation - No existing system, primarily operated by handwritten records - Previously attempted to implement a system, but could not establish input of performance data by workers - The burden on management personnel increased due to workers not inputting data (proxy input), leading to the abandonment of the system implementation ■For those who want to know more about 'PROKAN' Please contact us via catalog download or request for materials.

• Process Control System

【Real-time understanding of progress and achievements within the factory】 ◆You can check the schedule and progress of parts along the flow of the process. ◆The current progress status can be confirmed in real-time. <Effect> ⇒If there is an inquiry about the progress status from the customer, you can respond immediately! ⇒You can quickly know which process is currently being worked on! 【Easily adjust process plans with a simple scheduler screen, even with a backlog】 ◆You can check the schedule. ◆You can confirm the load status for processes and machines. ◆You can move the schedule bar to manage the backlog. <Effect> ⇒You can consider the system during periods when the load exceeds 100%! ⇒You can quickly check if there are parts that can be scheduled with the customer during periods when the load exceeds 100%, allowing for timely adjustments! 【Real-time aggregation of performance data with wireless handheld devices, instant linkage to work performance reports】 ◆Simply scan the barcode of the person in charge or instruction sheet at the start or end of each process! ◆Real-time collection of performance data via wireless. <Effect> ⇒If there is an inquiry about the progress status from the customer, you can respond immediately! ⇒You can quickly know which process is currently being worked on!

• Process Control System

◆Operating Environment Display: 1024×768 or higher Disk Space: 5MB or more Tested OS: Windows 10 / Windows 8.1 ◆List Price 1 License: ¥55,000 (tax included) (of which consumption tax is ¥5,000) 2 License Pack: ¥99,000 (tax included) (of which consumption tax is ¥9,000) 5 License Pack: ¥220,000 (tax included) (of which consumption tax is ¥20,000) 10 License Pack: ¥385,000 (tax included) (of which consumption tax is ¥35,000)

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• Process Control System