FINESYSTEM Co., Ltd. List of Products and Services

[High Torque Type QC Holder QCT48 Series Dedicated Product] The high torque type motor spindle SFT48-HiSP-QC, with its unique ATC mechanism, allows for the exchange of high torque type quick change holders. ■ Perfectly fits the air float type deburring attachments AF110 and AF150! When using our air float type deburring attachments AF110 and AF150, there is no interference with the ATC magazine! *When using the high torque type double ATC magazine with the air float type deburring attachment, an electro-pneumatic regulator is essential. ■ Automatic exchange of high torque type QC holders with different types of cutting tools is possible! ■ The magazine cover is equipped with an innovative dust-proof bellows to protect the tapered section from airborne dust. ■ Standard features include a presence confirmation sensor for the high torque type QC holder, an open confirmation sensor for the high torque type double ATC magazine cover, and a close confirmation auto switch, ensuring reliable operation checks! ■ Can be used in parallel regardless of the number of units, with an unlimited number of tools!

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[Finesystem Products: AF150 and AF110 Models, SFT48-HiSP-QC Model Exclusive] - High torque air float attachments for AF150 and AF110 models - High torque QC motor spindle SFT48-HiSP-QC model This is a dedicated angle head holder that adopts our original standard QCT48 shank. ■ Enables deburring in narrow gaps of large workpieces! With the angle head holder installed, it is now possible to handle deburring in narrow gaps of large workpieces such as aluminum die-cast, low-pressure casting, and gravity casting, which was difficult for robots equipped with large motor spindles. ■ Nuts… Adopts Hi-Q/ERB25 and Hi-Q/ERB32 nuts! ■ Collets… Adopts ER25 and ER32 collets that meet the world standard DIN6499/ISO15488 specifications. The gripping diameter for ASR16 model is φ0.5 to φ16.0, and for ASR20 model is φ0.5 to φ20.0. ■ Maximum rotation speed is 10,000 min-1 for ASR16 model and 6,000 min-1 for ASR20 model. ■ High clamping force is ensured by the unique dual-surface constrained QCT48 shank.

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【Air Float Attachment AF40 Model Exclusive Product】 By simply attaching the chamfering unit MU-001 to the FINESYSTEM product AF40 model, it can be used as a float-type chamfering unit! Easy installation with a spring ring and spindle stopper. ■ Automation of Chamfering Possible! By pressing rollers against the edges of the board while floating it, it absorbs the accuracy of the robot trajectory, warping of flat workpieces, and dimensional variations, enabling automatic chamfering with consistent dimensions. ■ Variable Chamfering Dimensions By using the included alignment jig to adjust the chamfering dimensions, adjustments can be made in 10 stages: C0.1, 0.2, 0.3, 0.4, 0.5, 1, 2, 3, 4, 5! ■ Adoption of SP40L Motor Spindle The motor spindle part uses the FINESYSTEM product SP40L model. Usable rotation speed of 20,000 min⁻¹, maximum output of 930W, maximum torque of 1.18Nm. ■ Trial Implementation Product Please provide the workpiece to be chamfered. We will confirm processing conditions and capabilities through cutting trials conducted in our facility.

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We offer an "Air Float Type Deburring Attachment" that reproduces "skilled worker level deburring." Our unique deburring automation technology overturns the "norms" of deburring. By using "multiple ball guides" at the shaft, we eliminate the occurrence of missed spots and gouging, regardless of variations in product shape. Even with variations in product shape, we achieve "fast and smooth processing" that follows the shape without the need for correction (teaching adjustments). 【Benefits of Implementation】 ■ Fewer teaching points for robots, significantly reducing cycle time ■ Float pressure can be adjusted without changing stages ■ Automatic tool exchange for cutting, rough processing, and finishing ■ A wide range of lineup to accommodate various burrs 【Free and Paid Trials Available!】 Please feel free to contact FINESYSTEM.

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**Benefits of Automating Deburring** - Resolution of labor shortages and reduction of labor costs - Improvement of work efficiency - Stabilization and enhancement of quality - Reduction of risks of injuries and accidents **Q. What is the cost of introducing a deburring automation robot?** The cost of introducing a deburring automation robot is typically around 7 million yen. While this may seem like a significant expense at first glance, considering that one robot can handle the work of several operators, the cost-effectiveness of introducing automation robots becomes clear over the course of a year. Additionally, the costs associated with deburring work mainly consist of the following three items: - Labor costs - Tool/work equipment costs - Equipment introduction costs such as robots (machines) In manual work, it is said that the cost of deburring per part is approximately 25 yen. Furthermore, since the majority of the breakdown in manual work is comprised of "labor costs," if labor costs are significantly reduced through robotic deburring, even including equipment introduction costs, the cost per product can be reduced to about 5.9 yen, achieving a reduction of approximately 1/4 of the cost. For more details, please download the materials or contact us by mentioning "Ipros."

• Dismantling equipment and parts

Burrs refer to protrusions or excess parts that occur during the processes of metalworking or resin (plastic) processing, and they generally have irregular and sharp shapes. According to JIS standard JIS B 0051, they are defined as "residues on parts from machining or molding processes that are external remnants of geometric shapes at the edges of corners." Burrs are formed during the process of cutting or shaping metal when the material stretches and tears. **Three Reasons to Remove Burrs:** - To prevent product failure and wear - To enhance assembly accuracy - To ensure product safety Traditionally, burr removal has been considered a manual task. At FINESYSTEM, we are developing an automated burr removal system that achieves "skilled worker-level burr removal" to address challenges such as high quality, labor hours, and worker shortages that have been identified in the burr removal process, as well as developing and manufacturing burr removal holders and tools. For more details, please download the PDF document or feel free to contact FINESYSTEM.

• Dismantling equipment and parts

The "AF" series deburring holder features a unique air float mechanism that allows for the processing of parting lines, thick sections, gates, and dams present on a single workpiece using the same deburring attachment. It absorbs unmeasured areas in the X, Y, and Z axes of the workpiece! The floating force (the force applied by the tool) can be freely adjusted according to the material of the workpiece. We offer holders compatible with φ20, φ30, and φ40 spindles. 【Features】 ■ Capable of absorbing variations in workpiece shape ■ Simplifies robot teaching ■ Floating force can be freely adjusted according to workpiece material ■ Compatible with various workpiece materials ■ Lineup of holders compatible with φ20, φ30, and φ40 spindles *For more details, please refer to the PDF document or feel free to contact FINESYSTEM. *High torque models AF110 and AF150 are also available.

• Work tools

Q. What is a floating mechanism? A floating mechanism is one of the systems used to automate the deburring process, allowing for efficient and precise deburring operations. Specifically, it refers to a mechanism that moves a deburring tool while applying a consistent force, enabling smooth deburring along the contours of the product. By using a floating mechanism, the deburring tool can move in accordance with the product shape, making it possible to remove burrs smoothly. The adoption of this mechanism allows for efficient deburring of products with complex shapes or irregularly sized burrs, and it is often used in the manufacturing of industrial products that require high precision, such as medical devices and automotive parts. Additionally, the floating mechanism often operates using springs or compressed air. This allows the tool to be pressed with a consistent pressure, efficiently removing burrs. [Benefits of the Floating Mechanism] There are various benefits to the floating mechanism, but the most significant roles and advantages are "improved quality" and "increased efficiency."

• Dismantling equipment and parts

【Dedicated Model for Sand Cores】 The deburring holder 'AF' series features a unique air float mechanism that allows for the absorption of unmeasured areas in the X, Y, and Z axes of the workpiece through an air float attachment. The floating force (the force applied by the cutting tool) can be freely adjusted to accommodate parting lines, thick sections, gates, and dams. This air float-type deburring attachment is ideal for sand core deburring machines, deburring devices, and deburring robots. 【Features】 ■ Capable of absorbing variations in workpiece shape ■ Simplifies robot teaching ■ Freely adjustable floating force to match sand core burrs *For more details, please refer to the PDF or feel free to contact FINESYSTEM.

• Safety and consumables

Burr removal machine, burr removal device, burr removal robot-compatible air float-type burr removal attachment. The unique air float mechanism allows for the absorption of unmeasured areas in the X, Y, and Z axes of the workpiece. The floating force (the force applied by the tool) can be freely adjusted according to the material of the workpiece. 【Features】 ■ Capable of absorbing variations in workpiece shape ■ Simplifies robot teaching ■ Floating force can be freely adjusted according to the workpiece material ■ Compatible with various workpiece materials *For more details, please refer to the PDF document or feel free to contact us.

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The "T10 type" is a simple back burr removal holder that has a 10mm extension mechanism only in the axial direction. The holder is equipped with a built-in 10mm extension mechanism, allowing for processing while constantly applying pressure to the cutting edge against the back burr removal machining surface. It comes standard with three types of springs of varying strengths, allowing customers to freely replace the built-in spring according to the material of the workpiece being processed. 【Features】 ■ Built-in 10mm extension mechanism only in the axial direction ■ Comes standard with three types of springs of varying strengths ■ Maximum allowable rotational speed of 10,000 min-1 ■ Ability to adjust the cutting tool's pressing force according to the workpiece material *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

The "C10 type" is a simple burr removal holder that can be used with machines equipped with NC as well as robots and various dedicated machines. It comes standard with three types of springs of varying strengths, allowing customers to freely replace the internal spring according to the material of the workpiece being processed. Additionally, it has a built-in 10mm contraction mechanism, enabling constant pressure on the cutting edge while processing the burr removal surface. 【Features】 ■ Built-in 10mm contraction mechanism only in the axial direction ■ Comes standard with three types of springs of varying strengths ■ Maximum allowable rotational speed of 10,000 min-1 ■ Adjustable cutting force according to the workpiece material *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

Our compact deburring robot cell "FDM-001" is an all-in-one deburring system equipped with a 6-axis small robot, capable of freely approaching tools in narrow spaces. It features an air float-type deburring attachment, allowing it to flexibly respond to variations in workpiece shapes. Additionally, it adopts a turntable mechanism to accommodate high-cycle automated processing lines, and it comes standard with a quick-change motor spindle that allows for tool exchange with a single touch, developed through our unique technology. Furthermore, optional features include the ability to automatically exchange between two types of cutting tools, automatic application of cutting fluid, and a brush unit for the automatic removal and cleaning of adhered cutting edges. 【Features】 ■ All-in-one deburring system ■ Flexibly responds to variations in workpieces ■ Contributes to quality improvement, cycle time reduction, and cost savings ■ Optional features available ■ Compact design W1000×D1800×H1542 【Currently offering free (one time) and paid trial verifications for deburring!】 If you are interested, please check our website for details and feel free to contact us.

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Equipped with a small robot, quick-change spindle, and turntable as standard, this single unit enables the automation of deburring. 【Features】 ■ The FDM-001 is an all-in-one deburring device that achieves quality, cycle time reduction, and cost savings. ■ It is equipped with an air float-type deburring attachment that flexibly responds to variations in workpiece shapes. ■ The compact control panel is retractable, allowing it to be pulled out only when operation is needed, and can be stored inside the side cover during automatic operation. ■ Adopting a turntable mechanism, it can also accommodate high-cycle automatic processing lines. ■ Compact design with external dimensions of W1000 x D1800 x H1542. *For more details, please refer to the PDF or feel free to contact FINESYSTEM.

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The FDM-002 is a compact and all-in-one deburring system that achieves quality, cycle time reduction, and cost savings, featuring a small deburring robot cell. With a 6-axis small robot, it can freely approach tools in tight spaces. Equipped with an air float deburring attachment, it flexibly accommodates variations in workpiece shapes. It comes standard with a uniquely developed quick-change motor spindle that allows for one-touch tool exchange. 【Features】 ■ Equipped with an ATC magazine for automatic exchange of two types of cutting tools (optional) ■ Can move to the side during automatic operation ■ Front door opens from both sides ■ Compact design that fits within the space of a tatami mat ■ Easy removal of the ceiling panel *For more details, please refer to the related links or feel free to contact us.

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● The deburring machine 'FDM-002' is an all-in-one deburring machine that achieves quality, cycle reduction, and cost reduction. ● A 6-axis compact robot allows for flexible tool access even in narrow spaces. ● Equipped with an air float-type deburring attachment that flexibly responds to variations in workpiece shape. ● Standardly equipped with a uniquely developed quick-change motor spindle that allows for one-touch tool replacement. ● The operation panel is rotatable and can be moved to the side during automatic operation, only coming to the front when needed for operation. ● The front door opens from both sides, ensuring an opening size of W537×H741 for workpiece loading. ● Standard features include a tool break detection switch, light curtain, internal LED lighting, a momentary switch, and a three-color signal tower. ● With external dimensions of W800×D1481×H1620, it has a compact design that fits within a tatami mat. ● The jig table can achieve further cycle reduction by adding control for the robot's additional axes (optional). ● If equipped with an ATC magazine, it can automatically exchange two types of cutting tools (optional). ● An oil pot for automatic application of cutting oil and a cutting edge cleaning brush unit for removing tool adhesion are also available (optional).

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● The SP40L/N-QM type quick change motor spindle allows for reliable collet holder exchange through its unique ATC mechanism. ● Achieved 300,000 consecutive collet holder exchanges in continuous endurance testing. ● Perfectly fits the air float attachment AF40 type. ● Automatic exchange of collet holders with different types of cutting tools is possible with the double-row ATC magazine. ● Up to four units can be connected and used as an eight-row ATC magazine. ● Reliable operation confirmation is possible with various sensors. ● The unique mechanism of the ATC magazine is currently patent pending. (PAT.P)

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[Dedicated Thunder Unit SU-001 for Our Product "Air Float Type Deburring Attachment AF40"] Simply attach it to the AF40 model to use it as a float-type disc grinder! Easy installation with a shupanning ring and spindle stopper. ■ The AF40 model can now use a disc grinder! The AF40 model, which previously could only use tools with a spindle such as carbide bars, spindle-mounted electroplated grinding wheels, and spindle-mounted brushes, can now utilize an electric disc grinder, expanding the range of deburring options. ■ Automation of the grinding process with robots is possible! By using the float mechanism of the AF40 model, small robots can now use disc grinders, broadening the possibilities for deburring automation. ■ The electric disc grinder is made by HiKOKI! The electric disc grinder installed on the Thunder Unit SU-001 is the HiKOKI G10SH7. Specifications: Grinding wheel size φ100mm, maximum output 1,160W, rotational speed 12,000min-1, power supply voltage 100V.

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In addition to the small deburring robot cell, it can be mounted on various deburring machines! ■ Small Deburring Robot Cell FDM-001 Type Optional Blade Cleaning Brush Unit This is a compact, lightweight, and easy-to-install blade cleaning brush unit. It has been significantly miniaturized compared to conventional brush units. ■ Capable of removing adhered and melted chips from the blade edge! It can remove adhered and melted chips that accumulate on the cutting edge of deburring tools, which are common in deburring processes. ■ Automation of deburring is possible with the small deburring robot cell! By adding the optional blade cleaning brush unit, double ATC magazine, and oil pot, tool changes can also be performed automatically, enabling the automation of blade cleaning, cutting oil application, and deburring. ■ The brushes for the blade cleaning brush unit are selected based on our deburring blade cleaning track record! The brushes to be installed are selected based on our experience with the deburring robot cell, and longer-lasting brushes are adopted. ■ The motor uses Oriental Motor! Arranging for motor failures is easy and has a short lead time.

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■Space-saving! The ROBO RAIL's rail achieves a depth of 300mm due to its wall-mounted structure. Unlike floor-running robot transport, it allows for the necessary workspace for setup tasks before processing! ■Equipped with a robotic swivel arm The running carrier is equipped with a swivel function, enabling even small robots to approach a wide range! The swivel arm drive uses a highly efficient hollow shaft roller drive. The wiring and piping for the mounted robot's cables and hands can be neatly housed within the swivel arm. ■Running carrier support function The support cylinder of the running carrier captures the stress generated during the operation of the swivel arm or when the mounted robot is activated. This reduces uneven loading on the wall-mounted running rail, contributing to improved lifespan and repeat accuracy. ■Control is solely through the robot control device The running drive unit and swivel arm drive unit are additional axes of the robot, and thus are controlled by the robot control device. 【Integration with our group's compact deburring robot cell is also possible!】 It accommodates various line layout changes from product processing to deburring.

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