FINESYSTEM Co., Ltd. List of Products and Services

Enabling cutting processes that were difficult with conventional high-torque quick change (QC) motor spindles! A 5kw/7kw ultra-high torque QC motor spindle specialized for cutting cast iron, aluminum die-cast, low-pressure cast, and gravity cast aluminum materials. ■ Equipped with a 5kw/7kw servo motor focused on ultra-high torque - Rated output: 5kw, rated torque: 15.9N·m, maximum torque: 63.7N·m, maximum rotational speed: 6,000min⁻¹, instantaneous allowable rotational speed: 6,900min⁻¹ - Rated output: 7kw, rated torque: 22.3N·m, maximum torque: 78.0N·m, maximum rotational speed: 5,000min⁻¹, instantaneous allowable rotational speed: 5,750min⁻¹ ■ The motor section features a dustproof and drip-proof structure with protection class IP67 (totally enclosed self-cooling) and a heat resistance class of F (155), making it resistant to vibrations from cutting and ensuring high reliability. ■ The clamping mechanism switches between ON (unclamp) and OFF (clamp) using air (supply air pressure 0.35MPa), with a safety design that maintains the clamped state when the air is OFF. It also includes a built-in proximity sensor for confirming the seating of the holder when clamped. ■ The spindle and holder utilize a unique dual-surface constrained shank developed by our company, maintaining a holding force of 5 tons at all times.

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【High Torque Type QC Holder QCT48 Series Dedicated Product】 The high torque type motor spindle SFT48-HiSP-QC features a unique ATC mechanism that allows for the exchange of high torque type quick change holders. ■ Perfectly fits with the air float deburring attachments AF110 and AF150! When using our air float deburring attachments AF110 and AF150, there is no interference with the ATC magazine! *When using the high torque type double ATC magazine with the air float deburring attachment, an electro-pneumatic regulator is required. ■ Automatic exchange of high torque type QC holders with different types of cutting tools is possible! ■ An innovative dust-proof bellows is installed on the magazine cover to protect the tapered section from dust. ■ Equipped as standard with a presence confirmation sensor for the high torque type QC holder, an open confirmation sensor for the high torque type double ATC magazine cover, and a close confirmation auto switch, ensuring reliable operation checks! ■ Can be used in parallel regardless of the number of units, with an unlimited number of tools!

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【FINESYSTEM Products: AF150 and AF110 Models, SFT48-HiSP-QC Model Exclusive】 - High Torque Air Float Attachments AF150 and AF110 Models - High Torque QC Motor Spindle SFT48-HiSP-QC Model This is a dedicated angle head holder that adopts our original QCT48 shank standard. ■ Enables deburring in tight spaces of large workpieces! With the angle head holder, it becomes possible to handle deburring in narrow gaps of large workpieces such as aluminum die-cast, low-pressure casting, and gravity casting, which were difficult to manage with robots equipped with large motor spindles. ■ Nuts… Adopts Hi-Q/ERB25 and Hi-Q/ERB32 nuts! ■ Collets… Adopts ER25 and ER32 collets that conform to the world standard DIN6499/ISO15488. The gripping diameter for ASR16 model is φ0.5 to φ16.0, and for ASR20 model is φ0.5 to φ20.0. ■ Maximum rotation speed is 10,000 min-1 for ASR16 model and 6,000 min-1 for ASR20 model. ■ High holding power is ensured by the unique dual-surface clamping QCT48 shank.

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【Air Float Attachment AF40 Model Exclusive Product】 By simply attaching the chamfering unit MU-001 to the FINESYSTEM product AF40 model, it can be used as a float-type chamfering unit! Easy installation with a spring ring and spindle stopper. ■ Automation of Chamfering Process Made Possible! By pressing rollers against the edges of the board while air floating, it absorbs the robot trajectory accuracy, warping of flat workpieces, and dimensional variations, enabling automatic chamfering with consistent dimensions. ■ Adjustable Chamfering Dimensions Using the included alignment jig, the chamfering dimensions can be adjusted, allowing for 10 levels of adjustment: C0.1, 0.2, 0.3, 0.4, 0.5, 1, 2, 3, 4, 5. ■ Equipped with SP40L Motor Spindle The motor spindle section uses the FINESYSTEM product SP40L model. Usable rotation speed of 20,000 min⁻¹, maximum output of 930W, and maximum torque of 1.18Nm. ■ Trial Implementation Product Please provide the workpieces to be chamfered. We will confirm the processing conditions and capabilities through cutting trials conducted in our facility.

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We offer an "Air Float Deburring Attachment" that reproduces "skilled worker level deburring." Our unique deburring automation technology overturns the "norms" of deburring. By using "multiple ball guides" at the shaft base, we eliminate the occurrence of missed spots and gouging, regardless of product shape variations. Even with variations in product shape, we achieve "fast and smooth processing" that follows the shape without the need for correction (teaching adjustments). 【Benefits of Implementation】 ■ Fewer teaching points for robots, significantly reducing cycle time ■ Float pressure can be adjusted without changing stages ■ Automatic tool exchange for cutting, rough processing, and finishing ■ A wide lineup that can accommodate various types of burrs 【Free and Paid Trials Available!】 Please feel free to contact FINESYSTEM.

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**Benefits of Automating Deburring** - Resolution of labor shortages and reduction of labor costs - Improvement of work efficiency - Stabilization and enhancement of quality - Reduction of risks of injuries and accidents Q. What is the cost of introducing a deburring automation robot? The cost of introducing a deburring automation robot is typically around 7 million yen. While this may seem like a significant expense at first glance, considering that one robot can complete the work of several operators, the cost-effectiveness of introducing automation robots becomes clear over the course of a year. Additionally, the costs associated with deburring work mainly consist of the following three items: - Labor costs - Tool/work equipment costs - Equipment introduction costs such as robots (machines) In manual operations, it is said that the cost of deburring per part is approximately 25 yen. Furthermore, since most of the breakdown in manual operations is comprised of "labor costs," if labor costs are significantly reduced through robotic deburring, the cost per product, even including equipment introduction costs, can be reduced to about 5.9 yen, achieving a cost reduction of approximately 1/4. For more details, please download the materials or contact us by saying "I saw it on Ipros."

• Dismantling equipment and parts

Burrs refer to protrusions or excess parts that occur during the processes of metalworking or resin (plastic) processing, and they generally have irregular and sharp shapes. According to JIS standard JIS B 0051, they are defined as "residual material on a part from machining or molding processes, located outside the geometric shape at the edge of a corner." Burrs are formed during the process of cutting or shaping metal, as the material stretches and tears. **Three Reasons to Remove Burrs:** - To prevent product failure and wear - To enhance assembly accuracy - To ensure product safety Traditionally, burr removal has been considered a manual task. At FINESYSTEM, we are addressing challenges in the burr removal process, such as high quality, labor hours, and a shortage of workers, by developing an automated burr removal system that achieves "skilled worker-level burr removal," as well as burr removal holders and tools. For more details, please download the PDF document or feel free to contact FINESYSTEM.

• Dismantling equipment and parts

The "AF" series deburring holder features a unique air float mechanism that allows for the processing of parting lines, thick sections, gates, and dams present in a single workpiece using the same deburring attachment. It absorbs unmeasured areas in the X, Y, and Z axes of the workpiece! The floating force (the pressure applied by the tool) can be freely adjusted according to the material of the workpiece. We offer holders compatible with φ20, φ30, and φ40 spindles. 【Features】 ■ Capable of absorbing variations in workpiece shape ■ Simplifies robot teaching ■ Floating force can be freely adjusted according to workpiece material ■ Compatible with various workpiece materials ■ Offers holders compatible with φ20, φ30, and φ40 spindles *For more details, please refer to the PDF document or feel free to contact FINESYSTEM. *High torque models AF110 and AF150 are also available.

• Work tools

Q. What is a floating mechanism? A floating mechanism is one of the systems used to automate the deburring process, allowing for efficient and precise deburring operations. Specifically, it refers to a mechanism that moves a deburring tool while applying a consistent force, enabling smooth deburring along the contours of the product. By using a floating mechanism, the deburring tool can move in accordance with the product shape, making it possible to remove burrs smoothly. The adoption of this mechanism allows for efficient deburring even for products with complex shapes or irregularly sized burrs, and it is commonly used in the manufacturing of industrial products that require high precision, such as medical devices and automotive parts. Additionally, floating mechanisms often operate using springs or compressed air. This allows the tool to be pressed with a consistent pressure, efficiently removing burrs. [Benefits of Floating Mechanisms] There are various benefits to floating mechanisms, but the most significant roles and advantages are "improved quality" and "increased efficiency."

• Dismantling equipment and parts

【Dedicated Model for Sand Cores】 The 'AF' series deburring holder features a unique air float mechanism that allows for the absorption of unmeasured areas in the X, Y, and Z axes of the workpiece through an air float attachment. The float force (the force applied by the cutting tool) can be freely adjusted to accommodate parting lines, thick sections, gates, and dams. It is an optimal air float deburring attachment for sand core deburring machines, deburring devices, and deburring robots. 【Features】 ■ Capable of absorbing variations in workpiece shape ■ Simplifies robot teaching ■ Float force can be freely adjusted to match sand core burrs *For more details, please refer to the PDF or feel free to contact FINESYSTEM.

• Safety and consumables

Burr removal machine, burr removal device, burr removal robot-compatible air float-type burr removal attachment. The unique air float mechanism allows for the absorption of unmeasured areas in the X, Y, and Z axes of the workpiece. The floating force (the force applied by the tool) can be freely adjusted according to the material of the workpiece. 【Features】 ■ Capable of absorbing variations in workpiece shape ■ Simplifies robot teaching ■ Floating force can be freely adjusted according to the material of the workpiece ■ Compatible with various materials of workpieces *For more details, please refer to the PDF document or feel free to contact us.

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The "T10 type" is a simple back burr removal holder that has a 10mm extension mechanism only in the axial direction. The holder is equipped with a built-in 10mm extension mechanism, allowing for processing while constantly applying pressure to the cutting edge against the back burr removal processing surface. It comes standard with three types of springs of varying strengths, which can be freely exchanged by the customer according to the material of the workpiece being processed. 【Features】 ■ Built-in 10mm extension mechanism only in the axial direction ■ Comes standard with three types of springs of varying strengths ■ Maximum allowable rotational speed of 10,000 min-1 ■ Ability to adjust the cutting tool's pressing force according to the workpiece material *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

The "C10 type" is a simple burr removal holder that can be used with machines equipped with NC as well as robots and various dedicated machines. It comes standard with three types of springs of varying strengths, allowing customers to freely replace the internal spring according to the material of the workpiece being processed. Additionally, it has a built-in 10mm contraction mechanism, enabling constant pressure on the cutting edge while processing the burr removal surface. 【Features】 ■ Built-in 10mm contraction mechanism only in the axial direction ■ Comes standard with three types of springs of varying strengths ■ Maximum allowable rotational speed of 10,000 min-1 ■ Ability to adjust the cutting force applied to the tool according to the workpiece material *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

Our small deburring robot cell 'FDM-001' is an all-in-one deburring system equipped with a 6-axis small robot that can freely approach tools in confined spaces. It features an air float-type deburring attachment, allowing for flexible adaptation to variations in workpiece shapes. Additionally, it employs a turntable mechanism to accommodate high-cycle automated processing lines, and it comes standard with a quick-change motor spindle that allows for one-touch tool replacement, developed with our unique technology. Furthermore, optional features include the ability to automatically exchange between two types of cutting tools, automatic application of cutting fluid, and a brush unit that automatically removes and cleans welded cutting edges. 【Features】 ■ All-in-one deburring system ■ Flexible response to variations in workpieces ■ Contributes to quality improvement, cycle time reduction, and cost savings ■ Optional features available ■ Compact design W1000×D1800×H1542 【Currently offering free (one time) and paid trial verifications for deburring!】 If you are interested, please check our website for details and feel free to contact us.

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Equipped with a small robot, quick-change spindle, and turntable as standard, this single unit enables the automation of deburring. 【Features】 ■ The FDM-001 is an all-in-one deburring device that achieves quality, cycle time reduction, and cost savings. ■ It is equipped with an air float-type deburring attachment that flexibly accommodates variations in workpiece shapes. ■ The compact control panel is retractable and can be stored inside the side cover during automatic operation, only being pulled out when needed. ■ Adopting a turntable mechanism, it can also accommodate high-cycle automated processing lines. ■ Compact design with external dimensions of W1000 x D1800 x H1542. *For more details, please refer to the PDF or feel free to contact FINESYSTEM.

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The "FDM-002" is a compact and all-in-one deburring system that achieves quality, cycle reduction, and cost reduction, featuring a small deburring robot cell. With a 6-axis small robot, it can freely approach tools in tight spaces. Equipped with an air float deburring attachment, it flexibly responds to variations in workpiece shapes. It comes standard with a uniquely developed quick-change motor spindle that allows for one-touch tool replacement. 【Features】 ■ Equipped with an ATC magazine for automatic exchange of two types of cutting tools (optional) ■ Can move to the side during automatic operation ■ Front door opens from both sides ■ Compact design that fits within the space of a tatami mat ■ Easy removal of the ceiling panel *For more details, please refer to the related links or feel free to contact us.

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● The deburring machine 'FDM-002' is an all-in-one deburring machine that achieves quality, cycle reduction, and cost reduction. ● A 6-axis compact robot allows for free tool access even in narrow spaces. ● Equipped with an air float type deburring attachment, it flexibly responds to variations in workpiece shapes. ● Standardly equipped with a uniquely developed quick-change motor spindle that allows for one-touch tool replacement. ● The control panel is rotatable and can be moved to the side during automatic operation, only coming to the front when needed for operation. ● The front door opens both ways, ensuring an opening of W537×H741 for workpiece loading. ● Standard features include a tool break detection switch, light curtain, internal LED lighting, a "while" switch, and a three-color signal tower. ● With external dimensions of W800×D1481×H1620, it has a compact design that fits within a single tatami mat. ● The jig table can achieve further cycle reduction by adding control for the robot's additional axes (optional). ● By equipping an ATC magazine, it can automatically exchange two types of tools (optional). ● An oil pot for automatic application of cutting oil and a cutting edge cleaning brush unit for removing tool adhesion are also available (optional).

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The deburring machine "FDM-002" is a compact and all-in-one deburring system that achieves quality, cycle reduction, and cost reduction, making it a small deburring robot cell. With external dimensions of "W800×D1481×H1620," it requires a setup space that fits within a single tatami mat, enabling deburring automation in narrow spaces between processing equipment. **Features** - A 6-axis small robot allows for free tool access even in tight spaces. - Equipped with an air float-type deburring attachment that flexibly accommodates variations in workpiece shapes. - Standardly equipped with a uniquely developed quick-change motor spindle that allows for one-touch tool replacement. - With the installation of an ATC magazine, automatic exchange of two types of cutting tools is possible (optional). - An oil pot for automatic application of cutting oil and a cutting edge cleaning brush unit for removing tool adhesion are also available (optional). - Capable of moving sideways during automatic operation. - The front door opens from both sides. - Compact design that fits within a single tatami mat. *For more details, please refer to the related links or feel free to contact us.*

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● The SP40L/N-QM type quick change motor spindle allows for reliable collet holder exchange through its unique ATC mechanism. ● Achieved 300,000 consecutive collet holder exchanges in continuous durability testing. ● Perfectly fits the air float attachment AF40 type. ● Automatic exchange of collet holders with different types of cutting tools is possible with the double-row ATC magazine. ● Can be connected up to 4 units for use as an 8-row ATC magazine. ● Reliable operation confirmation is possible with various sensors. ● The unique mechanism of the ATC magazine is currently under patent application. (PAT.P)

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[Dedicated Thunder Unit SU-001 for Our Product "Air Float Type Deburring Attachment AF40"] Simply attach it to the AF40 model to use it as a float-type disc grinder! Easy installation with a snap ring and spindle stopper. ■ The AF40 model can now use a disc grinder! Previously, the AF40 model could only use tools with a shaft, such as carbide bars, spindle-mounted electroplated grinding wheels, and spindle-mounted brushes, with the conventional motor spindle. Now, with the ability to use an electric disc grinder, the range of deburring options has expanded. ■ Automation of the grinding process with robots is possible! By utilizing the float mechanism of the AF40 model, a small robot can now use a disc grinder, broadening the scope for deburring automation. ■ The electric disc grinder is from HiKOKI! The electric disc grinder installed on the Thunder Unit SU-001 is the HiKOKI G10SH7. Specifications: Grinding wheel size φ100mm, maximum output 1,160W, rotation speed 12,000min-1, power supply voltage 100V.

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In addition to the small deburring robot cell, it can be mounted on various deburring machines! ■ Small Deburring Robot Cell FDM-001 Type Optional Blade Cleaning Brush Unit This is a small, lightweight, and easy-to-install blade cleaning brush unit. It has been significantly downsized compared to conventional brush units. ■ Capable of removing adhered and melted chips from the blade edge! It can remove adhered and melted chips that accumulate on the cutting edge of deburring tools, which are common in deburring processes. ■ Automation of deburring is possible with the small deburring robot cell! By adding the optional blade cleaning brush unit, dual ATC magazine, and oil pot, tool changes can also be automated, enabling the automation of blade cleaning, cutting oil application, and deburring. ■ The brushes for the blade cleaning brush unit are selected based on our proven results in blade cleaning for deburring! The brushes to be installed are selected based on our track record with the deburring robot cell, ensuring that longer-lasting brushes are used. ■ Oriental Motor is used for the motor! Arranging for repairs in case of motor failure is easy and has a short lead time.

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■Space-saving! The ROBO RAIL's rail achieves a depth of 300mm due to its wall-mounted structure. Unlike floor-running robot transport, it allows for the necessary workspace for setup tasks before processing! ■Equipped with a robot swivel arm The running carrier is equipped with a swivel function, enabling even small robots to approach a wide range! The swivel arm drive uses a highly efficient hollow shaft roller drive. The wiring and piping for the mounted robot's cables and hands can be neatly housed within the swivel arm. ■Running carrier support function included The support cylinder of the running carrier captures the stress generated during the operation of the swivel arm or when the mounted robot is activated. This reduces the uneven load on the wall-mounted running rail, contributing to improved lifespan and repeat accuracy. ■Control is solely by the robot control device The running drive unit and swivel arm drive unit are additional axes of the robot, so they are controlled by the robot control device. 【Integration with our group's compact deburring robot cell is also possible!】 It accommodates various line layout changes from product processing to deburring.

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