AIKIリオテック List of Products and Services

We provide testing machines and mass production machines for the development of prepreg and tow prepreg. We can accommodate various needs in the development and manufacturing of composite materials, including delivery times, applications, sizes, and production volumes, and we can also handle a wide range of thermosetting and thermoplastic resins. We also support considerations for future mass production, so please feel free to consult us when needed. 【Features】 ■ Wide range of support for fiber, impregnated resin, and size needs ■ Available from testing machines to mass production machines *For more details, please refer to the PDF materials or feel free to contact us.

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Introducing the AIKI pilot machine series, suitable for research on functional resins, featuring the 2-axis mixing pellet manufacturing test device 'ALM-LINE-KP.' It allows for the handling of small quantities of functional resins, including recycled resins, synthetic fibers, and film production! Achieve mixing tests with a small amount of material. The extruder, cooling section, and strand cutter can all be moved as separate units. The extruder has a 2-axis configuration with 16φ in the same direction and includes two screw-type feeders. The cooling section measures 1500mm in length and 150mm in width. 【Specifications (partial)】 ■ Nozzle: 1 to 3 pieces ■ Air wiper: Blower suction type ■ Strand cutter: MAX 3 pieces ■ Power supply: 3-phase 200V *For more details, please refer to the PDF document or feel free to contact us.

• Manufacturing Equipment

Introducing our "AIKI Pilot Machine Series." We can provide a consistent manufacturing system from functional film blending pellet production to inflation molding. The "ALM-LINE-KP" allows for prototyping with a small amount of material. It is suitable for masterbatch prototyping as it blends materials with a twin-screw system. We also offer the "ALM-IMF-3L," which can be multi-layered up to 5 layers with additional units, and the "ALM-IMF30" for single-layer films. 【Features】 ■ Blending Pellet Production Equipment: ALM-LINE-KP - Allows for prototyping with a small amount of material - Blends materials with a twin-screw system - Suitable for masterbatch prototyping ■ Inflation Molding: ALM-IMF-3L - Can be multi-layered up to 5 layers with additional units - Suitable for developing special films with gas and air barrier properties - Can accommodate T-die type with unit exchange ■ Inflation Molding: ALM-IMF30 - For single-layer films - Compact *For more details, please refer to the related links or feel free to contact us.

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The "ALM-IMF-3L" is a multilayer inflation molding unit that allows for the easy production of high-performance multilayer films. It is compact and space-saving, making it suitable for small-scale prototyping with minimal resin. Various developments can be made based on this product, and it contributes to further resin savings with the attachment of a super compact extruder. Additional units can be added for flexible multilayering, and the units can be exchanged for repurposing to T-die molding machines. 【Features】 ■ One of the smallest in the industry ■ Easily produces high-performance multilayer films ■ Flexible multilayering with additional units ■ Contributes to further resin savings with the attachment of a super compact extruder ■ Can be repurposed to T-die molding machines with unit exchange *For more details, please refer to the PDF document or feel free to contact us.

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The industry's smallest film production device has arrived! Equipped with a full-scale T-die, it is ideal for producing narrow films and tapes. Perfect for taking small sample quantities. 【Features】 1. Compatible with pellets 2. Compact size makes maintenance very easy 3. Height adjustable with a lift mechanism 4. Desktop-sized device for ease of use *For more details, please contact us or download the catalog.

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The AIKI pilot machine series 'ALM-E005/E010/E014' is a compact, fully-featured single-screw extruder capable of extruding from 3g, equipped with a hopper stirring function. It allows for immediate development and prototyping on a tabletop, and maintenance is easy. The vertical design ensures that the resin is securely gripped. The materials that can be used with the 'ALM-E005' and 'ALM-E010' are powders, while the 'ALM-E014' can use pellets. 【Features】 ■ Capable of extruding from 3g ■ Immediate development and prototyping on a tabletop ■ Easy maintenance ■ Vertical design for secure resin grip ■ Fully-featured with hopper stirring function *For more details, please refer to the PDF document or feel free to contact us.

• Manufacturing Equipment

The AIKI pilot machine series 'ALM-miniLINE-S100' is a compact spinning device that utilizes a super small extruder, allowing for the creation of small sample threads and tubes with minimal materials. Designed for research and development departments, it features an ultra-compact size that can be installed in offices or laboratories, contributing to the automation of manual tasks and improving convenience through space-saving design. Additionally, since the device can operate with small amounts of material, it significantly reduces the usage of expensive resin materials. 【Features】 ■ One of the smallest spinning devices in the industry ■ Ideal for producing small sample threads and tubes ■ The use of a super small extruder allows for a significant reduction in the use of rare and expensive resins ■ Standard equipped with a stretching unit using hot rollers ■ Standard equipped with a compact winding machine *For more details, please refer to the PDF materials or feel free to contact us.

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The "ALM-IMF30" is an inflation molding unit that enables film production by connecting to a small extruder (using ALM-E20) with a diameter of 20Φ. It allows for film production with a small amount of resin. 【Features】 ■ Easy connection to a small single-screw extruder (ALM-E20) ■ Film production can be done by one person ■ Film production possible with a small amount of resin *For more details, please refer to the PDF document or feel free to contact us.

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The "ALM-LINE-CY" is a device that allows for the easy prototyping of functional threads by coating them with resin. We offer various units, including the creel unit "ALM-CR-U" for placing the supplied thread and the compact single-screw extruder "ALM-E20." 【Features】 ■ Capable of coating various threads with a variety of resins ■ Operable by a single person ■ Suitable for small-scale testing and low-volume production ■ Units available for sale *For more details, please refer to the PDF document or feel free to contact us.

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The small spinning device "ALM-S1000" is a compact extruder (using ALM-E20) that can accommodate small lots, which was not possible until now. Do you want to test with a small amount of material? Do you want to easily produce yarn by yourself? Do you want to retry with materials that were rejected for prototyping? Is the equipment too large and you don't have enough space? We can solve your problems with yarn prototyping! *For more details, please refer to the catalog. Feel free to contact us as well.

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The small single-screw extruder 'ALM-E20' allows for the prototyping of various resins, from general-purpose plastics to engineering plastics, by attaching different units to create threads, coated threads, non-woven fabrics, and more. - I want to prototype myself... - I lack manpower, space, and time... - I want to memorize the test setup conditions... We can solve your research and development challenges! 【Features】 ■ Supports various prototype shapes by exchanging units such as those for threads, coated threads, and non-woven fabrics. ■ Reduces introduction costs by being compact and versatile. ■ Additional units for film shapes can also be added. ■ Intuitive operation via a touch panel. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

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The small spinning device 'ALM-S1000/S3500' is a compact extruder (using ALM-E20) with a diameter of 20mm. 【Features】 ■ Can test with a small amount of material ■ Easy operation by one person ■ Can also be used as a stretching device ■ Supports small lots that were not possible before 【Spinning Speed】 ■ S1000 = Max 1000m/min ■ S3500 = Max 3500m/min *For more details, please download the PDF or feel free to contact us.

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The small single-screw extruder "ALM-E16/E20" allows for the prototyping of various types of filaments, coated yarns, and non-woven fabrics using a range of resins from general-purpose plastics to engineering plastics by attaching different units. Its space-saving design enables tabletop installation of the extruder alone and integration into existing lines. It features an easy-to-read touch panel with excellent control capabilities, allowing for intuitive operation by centrally managing all parameters. 【Features】 ■ Supports various prototype shapes through unit exchange, including units for filaments, coated yarns, and non-woven fabrics ■ Reduces initial costs by being compact and versatile ■ A unit for film shapes is also planned for addition ■ Equipped with convenient casters for mobility *For more details, please request materials or view the PDF data available for download.

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This is a research and development prepreg manufacturing line that achieves cost reduction and space-saving through the unitization and tabletop design of each process. Each process consists of independent tabletop units, allowing for the selection of only the necessary units and enabling flexible combinations. 【Features】 ■ Each process is an independent tabletop unit, allowing for flexible combinations ■ Tabletop size significantly reduces installation space ■ Introduction of a centralized control unit enables overall centralized control of the line 　┗ Simultaneous collection of various data, including temperature, speed, and tension for each unit ■ Standardization of each unit achieves lower prices and shorter delivery times ■ Research on other types through combinations with already installed multifunctional equipment * For more details, please request materials or view the PDF data from the download. * Factory tours are also available.

• Parts and Materials

The "SS004" is an "automatic tape wrapping machine" that automatically wraps various tapes around thin wires. 【Specifications】 ■ Model: ATW-01 ■ Number of winding weights: 4 weights ■ Winding speed range: 5–40 m/min ■ Tape winding range: 200–1800 rpm ■ Winding size: Inner diameter 240mm, outer diameter maximum 350mm, winding width 45mm ■ Supply line drum size: Outer diameter maximum 360mm, drum width maximum 165mm *For details, please request materials or view the PDF data from the download. *Factory tours are also available.

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The UD-prepreg manufacturing equipment "APG Series" developed by AIKI Riotech is capable of handling both thermosetting and thermoplastic resins, suitable for both testing lines and production lines, and allows for customized manufacturing down to the finest details. 【Features】 ■ Suitable for testing and production lines, with customization available down to the details ■ Control of each unit and simultaneous linked control are both possible ■ Compatible with both thermosetting and thermoplastic resins ■ Press roll - Temperature specifications for thermosetting resins up to 180°C and - Specifications for thermoplastic resins up to 320°C, accommodating various temperature requirements ■ Option to choose between mechanical or AIKI's original electronic control creel ■ Quality control is possible with optional thickness detection devices and side trim devices ■ The opening device features AIKI's unique tension bar type ■ Compatible with carbon fibers, glass fibers, and aramid fibers *For more details, please request documentation or view the PDF data available for download. *Factory tours are also possible.

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The "Automatic Winder (Turret Winder) SS003" is a high-precision winding machine developed for industrial materials. It comes with an automatic switching device for continuous operation and can automatically wind special fibers such as high-strength fibers. Additional equipment such as stretching devices and drying devices can also be added to the preceding process. 【Features】 ■ Winding machine developed for industrial materials ■ Equipped with an automatic switching device for continuous operation ■ Capable of automatically winding special fibers such as high-strength fibers ■ Additional equipment such as stretching devices and drying devices can be added to the preceding process ■ Usable for 1-position experiments as well * For more details, please request materials or view the PDF data available for download. * Factory tours are also welcome!

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There are various types of threads, including synthetic fibers, cotton, silk, and other natural fibers. The 'SS002' is recommended for those who want to coat these threads with other materials to give them various functions! 【Features】 ■ Difficult to develop spots due to lifting and drying after coating ■ Can be changed to a hot air drying method (hot air unit, far-infrared heater unit, heating unit mentioned above) *For details, please request materials or view the PDF data from the download. *Factory tours are also available.

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The "Winder for Carbon Fiber" is part of the carbon fiber manufacturing line and has been developed as a winding machine for carbon fiber that can accommodate both PAN-based and Pitch-based raw materials, thanks to AIKI's years of accumulated technology. *For more details, please feel free to contact us. *Factory tours are also available.

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AIKI Corporation has been engaged in the testing and development of coating machines (fiber coating machines) for many years. There are two main methods for yarn coating. One is the extrusion coating method, and the other is the dipping coating method. In the case of extrusion coating, thermoplastic resin pellets are used, which are melted in the AIKI coating machine. The melted resin and yarn are simultaneously extruded through a specialized nozzle to produce coated yarn. On the other hand, in the case of dipping coating, the yarn is dipped into a solution made by dissolving the coating solvent, and then dried to produce coated yarn. *For more details, please feel free to contact us. *Factory tours are also available.

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The methods for fiberizing (spinning) polymer materials can be broadly classified into three categories: melting, dry, and wet methods. The main manufacturing method for yarn production is melt spinning, but for special fibers, wet spinning using solvents and coagulation baths is required. The "AIKI-SS01" uses a servo motor to accurately extrude the spinning solution and is also compatible with air gap spinning. 【Features】 ■ Accurately extrudes the spinning solution using a servo motor. ■ Produces a variety of yarns by exchanging commercially available nozzles, from one yarn to several. *For details, please request materials or view the PDF data from the download. *Factory tours are also available.

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The "ASFC-M Series" is part of the carbon fiber manufacturing line and is a machine that sends the raw material, acrylic fiber (PAN-based precursor), to the next process. 【Features by Lineup】 ■ASFC-M Thanks to a unique back tension mechanism controlled collectively by an inverter, it is possible to deliver all the raw yarns with uniform tension. ■ASFC-MG An additional mechanism calculates the winding diameter of the supplied raw yarn based on the unwinding speed and spindle rotation speed, allowing for tension control at each spool. This enables stable yarn supply with consistent tension, even if there are differences in the winding diameter of the supplied raw yarn. ■ASFC-MS With the addition of a dancer roller that constantly measures the actual tension, tension control at each spool is possible, allowing for stable yarn supply with consistent tension, even if there are differences in the winding diameter of the supplied raw yarn. *For more details, please request materials or view the PDF data available for download. *Factory tours are also available.

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The "TH-211B" applies a twist of approximately 1,500 to 2,000 times/m to long fibers such as nylon and polyester (POY, FDY) using a physical method, and after heat treatment, it restores the twist to create fine crimp, resulting in an elastic yarn called DTY that has bulkiness and stretchability. 【Features】 ■ Standard equipment includes two feed rollers, one delivery roller, a first heater, a three-roller pin-type spindle, and a rotary creel. ■ Processes POY and FDY of synthetic long fibers such as nylon and polyester to produce DTY for splitting. ■ Equipped with two feed rollers to absorb the release tension of the raw yarn. ■ The processing section uses a three-point support spindle to prevent slippage of the spinner. ■ The adoption of a rotary creel allows for problem-free woolly splitting in subsequent processes. ■ All processing condition settings are done via PLC. ■ Condition input can be selected from either touch panel or PC method. * For details, please request materials or view the PDF data from the download. * Factory tours are also available.

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The "KA-532ST" is a machine that produces filament yarns by splitting raw yarns made of nylon, polyester, and other materials into single (monofilament) or several strands. 【Features】 ■ Suitable for small lot production and a wide variety of monofilament production, including ultra-fine yarns and electrostatic yarns. ■ Equipped with a temporary twisting mechanism for the splitting machine. ■ Capable of directly producing wavy split yarns from splitting raw yarns (parent yarn). ■ Equipped with spindles of 12 bobbins on one side (KA-524 OF) or 16 bobbins on one side (KA-532 OF). ・24 or 36 spindles on both sides. ・Can split yarns into a maximum of 12 or 16 parts. ■ Capable of splitting not only FDY but also POY. ■ The R side and L side of the machine can be produced under different conditions. ■ Equipped with yarn length counters on both sides to maintain yarn length consistency. ■ Winding bobbin size is Φ50×420mm, and it can also accommodate winding onto paper tubes. ■ Adopts an overfeed roller to adjust and stabilize winding tension. *For more details, please request documentation or view the PDF data available for download. *Factory tours are also possible.

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The "KA-524ST" is a machine that produces filament yarns by splitting raw yarns made of materials such as nylon and polyester into one (monofilament) or several strands. 【Features】 ■ Suitable for small lot production and a wide variety of monofilament production, including ultra-fine yarns and electrostatic yarns. ■ Equipped with a temporary twisting mechanism for splitting machines. ■ Capable of producing bulky split yarns directly from splitting raw yarns (parent yarn). ■ Equipped with spindles of 12 bobbins on one side (KA-524 OF) or 16 bobbins on one side (KA-532 OF). ・24 or 36 spindles on both sides. ・Can split yarns up to a maximum of 12 or 16 divisions. ■ Can split not only FDY but also POY. ■ The R side and L side of the machine can be produced under different conditions. ■ Equipped with yarn length counters on both sides to maintain yarn consistency. ■ Winding bobbin size is Φ50×420mm, and it can also accommodate winding onto paper tubes. ■ Adopts an overfeed roller to adjust and stabilize winding tension. *For more details, please request materials or view the PDF data from the download. *Factory tours are also available.

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The "KA-532OF" is a machine that produces filament yarns by splitting raw yarns made from materials such as nylon and polyester into one (monofilament) or several strands. 【Features】 ■ Suitable for small lot production and a wide variety of monofilament production, including ultra-fine yarns and electrostatic yarns. ■ Equipped with spindles of 12 bobbins on one side (KA-524 OF) or 16 bobbins on one side (KA-532 OF) (24 or 36 spindles on both sides). ■ Capable of splitting yarns into a maximum of 12 or 16 strands. ■ Can split not only FDY but also false-twist yarns. ■ The R side and L side of the machine can produce under different conditions. ■ Equipped with yarn length counters on both sides to maintain yarn length consistency. ■ Winding bobbin size is Φ50×420mm, and it can also accommodate winding onto paper tubes. ■ Adopts an overfeed roller to adjust and stabilize winding tension. *For more details, please request materials or view the PDF data from the download section. *Factory tours are also available.

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The "KA-524OF" is a machine that produces filament yarns by splitting raw yarns made from materials such as nylon and polyester into one (monofilament) or several strands. 【Features】 - Suitable for small lot production and a wide variety of monofilament production, including ultra-fine yarns and electrostatic yarns. - Equipped with spindles of 12 bobbins on one side (KA-524 OF) or 16 bobbins on one side (KA-532 OF) (24 or 36 spindles on both sides). - Capable of splitting yarns up to 12 or 16 divisions. - Can split not only FDY but also false twist yarns. - The R side and L side of the machine can be produced under different conditions. - Equipped with yarn length counters on both sides to maintain yarn uniformity. - Winding bobbin size is Φ50×420mm, and it also supports winding onto paper tubes. - Uses an overfeed roller to adjust and stabilize winding tension. *For more details, please request materials or view the PDF data from the download. *Factory tours are also available.

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This product is a machine that enables the maintenance of high stretchability after dyeing, which could only be achieved through conventional skein dyeing, using a highly productive cheese dyeing method. 【Features】 - The yarn actively fed by the feed rollers (one before and one after the heater) is continuously and stably twisted under optimal low tension, thanks to the precisely maintained heater. - By adopting a unique winding method, it can maintain a consistent low contact pressure, allowing for the production of ideally uniform low-density soft-wound packages suitable for cheese dyeing. - All processing condition settings are done via PLC. - Condition input can be selected from either a touch panel or a PC method. *For more details, please feel free to contact us. *Factory tours are also available.

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The "RW-800" is a machine that connects small balls created due to thread breaks during production into one large ball. 【Features】 ■ All processing condition settings are done via PLC ■ Input conditions can be selected using a touch panel or PC ■ The R side and L side of the machine can produce under different conditions ■ Adopts a line shaft drive system, resulting in less quality variation between weights ■ Each weight is equipped with a doffing timer to maintain thread length consistency ■ Winding size is 8 inches (200mm) * An option for 10 inches (250mm) is also available ■ The maximum number of weights is 96, with the ability to increase weights by 8 (1 block) * For more details, please feel free to contact us. * Factory tours are also available.

• Parts and Materials

The machines 『TH-211 / TH-212』 are designed to produce elastic DTY yarns by applying a physical twist of approximately 3,000 to 4,000 twists per meter to long fibers such as nylon and polyester (POY, FDY), and creating fine crimps by reverting the twist after heat treatment, thereby providing bulkiness and elasticity. 【Features】 ■ One feed roller and one delivery roller (two for TH-212), first heater, second heater (only for TH-212), standard equipped with a magnet-type pin spindle ■ Adding a hot pin heater as an option allows for T&T production ■ Adding a slub device as an option allows for DTY slub production ■ The second heater (only for TH-212) allows for adjustment of DTY elongation and crimp strength ■ All processing condition settings are done via PLC ■ Condition input can be selected from touch panel or PC method *For more details, please request materials or view the PDF data available for download. *Factory tours are also available.

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The "AT-501 RWSI" is a machine that produces a yarn called ACY by utilizing the turbulent flow created by compressed air inside an interlacing nozzle, feeding polyurethane yarn (commonly known as spandex) along with long fibers such as nylon and polyester through a feed roller set to an arbitrary speed. 【Features】 ■ The yarn path is straight, preventing unnecessary tension on P.U and DTY. ■ Due to the two-stage stretching method of P.U, it stretches reliably without burdening the P.U and eliminating slip. ■ Each weight is equipped with a detachment device, preventing friction between the rotating body, P.U, and ACY in the event of yarn breakage. ■ All processing conditions are managed by PLC. ■ Condition settings can be selected via a touch panel or PC. ■ The R side and L side of the machine can produce under different conditions. ■ Since it is not driven by individual weights, there is less variation in quality between weights. ■ Each weight is equipped with a doffing timer to maintain yarn length consistency. * For more details, please request documentation or view the PDF data available for download. * Factory tours are also possible.

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The "AT-501 HD 900" is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) made of nylon and polyester into an air mixing nozzle using feed rollers set to an arbitrary speed. It utilizes the turbulence created by compressed air inside the nozzle to entangle or mix the fed yarn. 【Features】 ■ Equipped with four hot rollers (φ110mm) per spindle, allowing for arbitrary speed settings. ・ Capable of supplying POY and FDY of synthetic long fibers such as nylon and polyester. ・ Adopts a stretching method using hot rollers, enabling stable stretching of thicker supply yarn compared to shaft drive machines. ■ Produces yarn with low boiling water shrinkage rate through stretching with hot rollers. ■ Adjusts the size of the ATY loops using a 2,000mm second heater. ■ All processing condition settings are done via PLC. ■ Condition input can be selected from touch panel or PC methods. ■ Adopts a spindle drive method, allowing for small lot production of various qualities. *For details, please request materials or view the PDF data from the download. *Factory tours are also available.

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The "AT-501 HDIII" is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) made of nylon and polyester into an air mixing nozzle using feed rollers set to an arbitrary speed. It utilizes the turbulence generated by compressed air inside the nozzle to entangle or mix the fed yarn. 【Features】 ■ Equipped with four hot rollers (Φ110mm) per weight, which can be set to any speed ・ Capable of supplying POY and FDY of synthetic long fibers such as nylon and polyester ・ Adopts a stretching method using hot rollers, allowing for stable stretching of thicker supply yarn compared to shaft drive machines ■ Produces yarn with low boiling water shrinkage rate through stretching with hot rollers ■ The size of the ATY loops can be adjusted with a 3,000mm second heater ■ All processing condition settings are done via PLC ■ Condition input can be selected from touch panel or PC methods ■ Adopts a weight drive method, enabling production of small lots with various qualities * For more details, please request materials or view the PDF data available for download. * Factory tours are also possible.

• Parts and Materials

The AT-501C2F is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) made of nylon and polyester into an air mixing nozzle using feed rollers set to an arbitrary speed. It utilizes the turbulence generated by compressed air inside to entangle or mix the fed yarn. **Features** - Equipped with five feed rollers and a hot pin heater - Produces ATY using POY and FDY of synthetic long fibers such as nylon and polyester - Capable of producing T&T using a hot pin heater and a first heater - Can produce differently shrunk mixed yarn using the first heater - Adjusts the stretch and loop size of ATY with a second heater - All processing condition settings are done via PLC - Condition input can be selected from either a touch panel or PC method - The R side and L side of the machine can be produced under different conditions, and by adopting a line shaft drive system, it minimizes quality variation between weights - Winding size is 8 inches (200mm) *For more details, please request documentation or view the PDF data available for download.* *Factory tours are also possible.*

• Parts and Materials

The AT-501C2F is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) such as nylon and polyester into an air mixing nozzle using feed rollers set to any desired speed. It utilizes the turbulence generated by compressed air inside the nozzle to entangle or mix the fed yarn. **Features** - Equipped with two feed rollers - Produces ATY by feeding FDY such as nylon and polyester into the nozzle with any overfeed - All processing condition settings are done via PLC - Condition input can be selected from touch panel or PC methods - The R side and L side of the machine can produce under different conditions, and the line shaft drive system minimizes quality variation between bobbins - Winding size is 8 inches (200mm) *Optional 10 inches (250mm) is also available - Minimum number of bobbins is 24, with the possibility of increasing by 24 bobbins (1 block) *Maximum number of bobbins is 216. *For more details, please request documentation or view the PDF data available for download. *Factory tours are also possible.

• Parts and Materials

The "AT-501B" is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) such as nylon and polyester into an air mixing nozzle using feed rollers set to any desired speed. It utilizes the turbulence created by compressed air inside the nozzle to entangle or mix the fed yarn. 【Features】 ■ Equipped with two feed rollers, it produces ATY by feeding FDY such as nylon and polyester into the nozzle with any overfeed. ■ A second heater is used to adjust the size of the ATY loops and their elongation. ■ All processing condition settings are done via PLC, with condition input selectable from either a touch panel or PC method. ■ The right (R) and left (L) sides of the machine can produce under different conditions. ■ Adopting a line shaft drive system reduces quality variation between spindles. ■ The winding size is 8 inches (200mm). * An option for 10 inches (250mm) is also available. ■ The minimum number of spindles is 24, with the possibility of increasing spindles in increments of 24 (1 block). * The maximum number of spindles is 216. * For more details, please request documentation or view the PDF data available for download. * Factory tours are also possible.

• Parts and Materials

The "AT-501A" is a machine that produces yarn known as ATY by feeding long fibers (POY, FDY) made of nylon and polyester into an air mixing nozzle using feed rollers set to any desired speed. It utilizes the turbulence created by compressed air inside the nozzle to entangle or mix the fed yarn. 【Features】 ■ Equipped with 4 feed rollers and a hot pin heater - Capable of stretching nylon and polyester synthetic long fibers (POY) at any desired stretching ratio - Produces ATY by feeding yarn into the nozzle with any overfeed ■ Allows for simple T&T production using a hot pin heater ■ The size of the ATY loops can be adjusted using a second heater ■ All processing condition settings are done via PLC. Conditions can be input using either a touch panel or PC method ■ The R side and L side of the machine can produce under different conditions, and because it employs a line shaft drive system, it can reduce quality variation between weights ■ Winding size is 8 inches (200mm) * For more details, please request materials or view the PDF data from the download. * Factory tours are also available.

• Parts and Materials

The "DWM-01" is a machine that directly winds polyester and nylon filament parent yarns into beams while separating them into finer strands. 【Features】 ■ The small yarns wound onto the beam are supplied in the same shape as wound by the separation warping machine for circular knitting (tricot). ■ It is possible to simultaneously perform two processes: separating the parent yarn with the separation machine and winding the small yarn onto the beam. ■ Labor-saving and rationalization are achieved. ■ It can accommodate up to 60 parent yarns as standard. ■ It can wind up to 960 monofilaments onto the beam. ■ Optionally, it can accommodate up to 80 parent yarns. * It can wind up to 1,280 monofilaments onto the beam. ■ The normal production speed is approximately 500m/min. (Maximum machine speed: 1,000m/min.) * For details, please request materials or view the PDF data from the download. * Factory tours are also available.

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AIKI Corporation also produces various testing equipment separately from production machines. We propose a wide range of equipment with flexible ideas, such as testing machines that have the same specifications as production machines with around six weights, and machines that enable multi-variety processing by combining necessary equipment in units of one weight. Additionally, we design and manufacture unique machines tailored to user requests without being constrained by existing products, so please feel free to contact us. 【Sample Machine Examples】 ■ Sample Machine (1) - A six-weight machine, but each weight is driven independently, and condition settings can be configured for each weight. - Each weight has different heater types, slab devices, and processing mechanisms, serving as a dual-purpose machine for both air processing and temporary twisting. ■ Sample Machine (2) - Horizontal single-weight temporary twisting testing machine. - All sections can be separated. ■ Sample Machine (3) Vertical single-weight special processing testing machine. ■ Sample Machine (4) Four-weight line shaft type air covering testing machine. *For more details, please feel free to contact us. *Factory tours are also available.

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