Manufacturing ACY yarns with increased usage in all clothing sectors! The yarn path is straight, and there is no unnecessary tension applied to P.U and DTY.
The "AT-501 RWSI" is a machine that produces a yarn called ACY by utilizing the turbulent flow created by compressed air inside an interlacing nozzle, feeding polyurethane yarn (commonly known as spandex) along with long fibers such as nylon and polyester through a feed roller set to an arbitrary speed. 【Features】 ■ The yarn path is straight, preventing unnecessary tension on P.U and DTY. ■ Due to the two-stage stretching method of P.U, it stretches reliably without burdening the P.U and eliminating slip. ■ Each weight is equipped with a detachment device, preventing friction between the rotating body, P.U, and ACY in the event of yarn breakage. ■ All processing conditions are managed by PLC. ■ Condition settings can be selected via a touch panel or PC. ■ The R side and L side of the machine can produce under different conditions. ■ Since it is not driven by individual weights, there is less variation in quality between weights. ■ Each weight is equipped with a doffing timer to maintain yarn length consistency. * For more details, please request documentation or view the PDF data available for download. * Factory tours are also possible.
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basic information
<Main Specifications (Partial)> ■Dimensions: ・ Type A / Weight: 104 ‐ Height: 2,825mm ‐ Length: 23,008mm ‐ Width: 2,628mm ・ Type B / Weight: 108 ‐ Height: 2,825mm ‐ Length: 19,465mm ‐ Width: 2,628mm ■Denier Range: 30 - 200 denier (total denier count during winding) ■Winding Speed: Minimum 100m/min. - Maximum 1,000m/min. (A), Maximum 800m/min. (B) ■Feed Rollers: 4 per weight ・a) FR 1 ‐ Polyurethane Hold & Feed Roller (Spandex; Maximum Φ150mm x 60mm) ‐ Φ80mm hard chrome-plated mirror finish ‐ Feed Speed; Minimum 100m/min. - Maximum 200m/min. ‐ P.U. Lifter; included ・b) FR 2 ‐ Polyurethane Feed Roller ‐ Φ80mm hard chrome-plated mirror finish ‐ Apron Roller Nip Method; W29mm x T1.2mm x Φ90mm
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Applications/Examples of results
Currently, the usage rate of ACY is showing remarkable growth globally. This is due to the improvement in the quality of ACY, which has been recognized as an alternative to SCY. With the trends in the global market and the decline in product prices, it is expected that this momentum will further accelerate. Initially, items such as pantyhose, tights, and inner gloves were used, but recently, due to the decrease in the price of the raw material, polyurethane yarn, the usage has increased even more in all areas of clothing, including sportswear, outerwear, and innerwear.
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With the keywords of people, technology, and imagination, we strive daily to contribute to our customers and society for a richer tomorrow. ◆ People We engage with others with gratitude and a spirit of harmony, creating things with sincerity. ◆ Technology We constantly aim to improve our technology and act to challenge our own limits. ◆ Creativity We aim to create innovative machines through creativity and ingenuity, so that our customers and society can thrive.