oneA List of Products and Services

The extraction and insertion of parts can lead to mistakes, no matter how careful one is. We will introduce the causes and solutions. This is a must-see for those involved in production and for engineers considering equipment. ◢◤Features◢◤ ■ Only the necessary openings open and close, achieving zero work mistakes ■ Reduction in work time and training period ■ Versatile usage methods, can also be used to prevent skipping processes and as a gate *For more details, please refer to the PDF document or feel free to contact us.

• Picking System

"Solving Common Problems!" 1. "Variability in Work Speed" We manage time measurement of abnormalities such as work delays, overly fast and sloppy work, and work shortening due to skipping processes, contributing to the leveling of work. oneA's "LED Multi-Color Indicator Light: ART-24" Solved with SUS's "SiOt Controller" 2. "Picking Errors" "Skipping Processes" Decreased concentration due to poor health, lack of sleep, and repetitive tasks We prevent human errors that are influenced by the worker's condition. oneA's "Poka-Yoke Roll Shutter: APG-RS3" Solved with SUS's "SiOt Controller" *Please check the system configuration in the PDF download below. *For details on installation methods and systems, please contact us.

• Information display device

The "APG-CR1" is a controller that manages the instructions for retrieving and inserting parts and products. It is possible to easily build a poka-yoke system using barcodes, QR codes, etc. It supports not only the picking (retrieval) operations of existing work shelves but also insertion management and sorting management. For details on installation methods and systems, please contact us separately. 【Features】 ■ Up to 60 connected poka-yoke products (60 input points, 60 output points) ■ Standard equipped with a check mode that allows for one-touch trial operation before starting work ■ The touch panel features a 4.3-inch color LCD with easy-to-understand display content 【Downloadable Supplement Introduction】 - Comprehensive Poka-Yoke Catalog - Poka-Yoke Controller Package Kit "Poka-Yoke Case Supplement" - Data from a certain vehicle assembly plant - Poka-Yoke Shutter: "Picking," "Skipping Processes," "Forgetting Tasks" - Easy Poka-Yoke Implementation: We accept orders from shelf production - Food Vendor Packaging Management - Two-point Verification - Examples of improving work efficiency with general-purpose switch combinations - Barcode readers selected by application *For more details, please refer to the PDF materials or feel free to contact us.

• Information display device

We would like to introduce the poka-yoke product "Poka-Yoke Roll Shutter" handled by oneA Co., Ltd. This product is available for both set sales and individual sales. The poka-yoke product "APG-RS3" comes with a gray screen measuring 920mm in width and 1000mm in length as a set. It can be operated simply by connecting a cable to the controller. The poka-yoke product "APG-RS31," which includes only the part with the inverted triangle lamp, and the poka-yoke product "APG-RS32," which includes only the part that rolls up the blue screen, are available for individual sale. Please purchase the GFF-200 (roll axis), GFA-805G (screen fixing rail), and screen separately. If you have any questions, please feel free to contact us. 【Lineup】 ■APG-RS3 (set sale) ■APG-RS31 (control part) ■APG-RS32 (roll operation part) ■GFF-200 (roll axis) ■GFA-805G (screen fixing rail) ■Screen *For more details, please feel free to contact us.

• shutter

At the same factory, there was a concern about reducing the high incidence of defects caused by specification differences in picking, and they wanted to establish a system to prevent mis-picking. Since a shutter mechanism that only allows access to the necessary width was effective, they were producing an air-operated shutter in-house. However, the in-house air-operated shutter posed issues with high costs for mass production and maintenance. Therefore, by switching to our electric shutter, it became easier to expand to other factories and lines due to the advantages in cost and maintenance. [Case Summary] ■ Issue - They wanted to establish a system to prevent mis-picking. ■ Result - By switching from in-house air-operated shutters to mass-produced electric shutters, it became easier to expand to other factories and lines due to the benefits. ■ Advantages - Costs were reduced to one-third. - It can be installed in locations without size restrictions, as it is the same size as the component indicator lamp. - Layout changes are easy. - It has lamp displays, making it easy to see. - The mechanism is simpler compared to air-operated systems, significantly reducing failures. *For more details, please refer to the PDF document or feel free to contact us.

• shutter

We would like to introduce the "Poka-Yoke Controller" and the parts shelves tailored for production sites, which are handled by oneA Corporation. Centered around the Poka-Yoke Controller, we offer the "Poka-Yoke Shutter" with a torque-up specification for wide openings, and the "Poka-Yoke Roll Shutter," which opens its screen in about 4 seconds. With our shutters, roll shutters, and controllers, you can easily implement Poka-Yoke products to eliminate mistakes in production sites. We also accept proposals and production of parts shelves tailored to your site. 【Features】 ■ APG-CR1 Poka-Yoke Controller - Capable of connecting up to 60 Poka-Yoke products ■ APG-RS3 Poka-Yoke Roll Shutter - The screen, measuring 925mm in width and 1000mm in length, opens in about 4 seconds ■ APG-7 Series Poka-Yoke Shutter - In addition to the standard type, we offer a torque-up specification for wide openings *For more details, please feel free to contact us.

• shutter
• others

We would like to introduce a case where the Poka-Yoke products developed by oneA Corporation were adopted during 'cell production.' There was a challenge of needing to pick and package multiple documents, which sometimes led to forgetting to include instruction manuals and other documents. To address this, we established a system that manages the process with a shutter, where if there is a picking omission, the packing tape cannot be retrieved. [Case Overview] ■ Challenge - Occurrence of forgetting to include documents such as instruction manuals ■ Solution - Established a system where packing tape cannot be retrieved if there is a picking omission *For more details, please feel free to contact us.

• Process Control System

We would like to introduce a case study of the adoption of the Poka-Yoke product "Poka-Yoke Shutter" handled by oneA Co., Ltd. in a mixed production line of various small lots. Due to differences in product performance and shipping countries, the labels applied vary, leading to the occurrence of mislabeling with incorrect labels being applied. To address this, we established a system where the shutter opens to allow only the correct label to be taken for the products flowing down the line. [Case Overview] ■ Issue - Mislabeling occurred due to incorrect labels being applied. ■ Solution - A system was established to allow only the correct label to be taken. *For more details, please feel free to contact us.

• shutter

We would like to introduce a case study of the Poka-Yoke product "Poka-Yoke Shutter & SiO Controller." There was a need for mixed production of pipes A and B, which have different lengths, and assembly mistakes occurred due to visual inspection. By implementing a jig that determines the length of the pipes using a light sensor, we established a system where pipe A can only be taken from joint A, eliminating errors. 【Case Details】 ■ Challenges - There was a need for mixed production, and assembly mistakes occurred due to visual inspection. ■ Results - By using a jig that determines the length of the pipes with a light sensor, we established a system that eliminated errors. *For more details, please feel free to contact us.

• others

The poka-yoke product "Poka Yoke Lamp APL-1 Series" is a display device that can be used for tasks such as picking and placing parts. By shaping the lamp section into a ▼ shape, it prevents picking errors that frequently occur with upper and lower shelves. It comes with a bracket that can be easily attached to an electra pipe (φ28mm). While it is possible to create a simple version that only lights up, there may be concerns about durability, and a switch such as a push button is needed to output a signal. However, this product allows for both lighting up and signal output. 【Features】 ■ Prevents picking errors on upper and lower shelves with a ▼ shaped lamp ■ Easy installation with a bracket that can be attached to an electra pipe (φ28mm) ■ Capable of both lighting up and signal output ■ Available in lever switch type and push switch type *For more details, please feel free to contact us.

• lamp

The LED multicolor indicator light "ART-24" is a dazzling illumination lamp that features seven colors with a smart body. It can emit a maximum of seven colors: red, green, blue, yellow, cyan, purple, and white. The power supply is compatible with both polarities, ensuring that there is no damage due to incorrect wiring, providing peace of mind. It can be used to display work conditions in factories, as a warning light for AGVs (automated guided vehicles), and for indicating toilet usage times. Please feel free to consult us when you need assistance. 【Features】 ■ Capable of emitting up to seven colors ■ Power supply is compatible with both polarities ■ No damage from incorrect wiring, ensuring safety ■ Dazzlingly colorful with a smart body *For more details, please feel free to contact us.

• Garden lighting/lights (LED/solar)
• lamp

The "APG-7 series" of mistake-proof shutters handled by oneA Corporation, combined with the Keyence "BT-W70" for two-point verification, ensures the prevention of mistakes! Using a handheld terminal, the two-dimensional codes on the instruction sheet and the actual product label are verified at two points. If there are no errors, the designated shutter will open. This prevents misreading and improves picking accuracy. The mistake-proof controller APG-CR1 can connect up to 60 openings. 【Features】 ■ Ensures the prevention of mistakes with a two-point verification combination ■ Prevents misreading of two-dimensional codes ■ Improves picking accuracy ■ The mistake-proof controller APG-CR1 can connect up to 60 openings *For more details, please feel free to contact us.

• Handheld terminal

The "Poka-Yoke Roll Shutter APG-RS3 Series" is a versatile poka-yoke product that can be used for parts picking operations and as a simple gate. The opening and closing positions can be set as desired, with fine adjustments possible. It is easy to install as it is controlled by input and output signals. Special arrangements can be made for screen printing. The models include the lever switch type "APG-RS3" and the push switch type "APG-RS3-B," with a power supply voltage of DC24V. 【Features】 ■ Versatile product ■ Opening and closing positions can be set as desired, with fine adjustments possible ■ Controlled by input and output signals ■ Easy to install ■ Screen printing available with special arrangements *For more details, please feel free to contact us.

• shutter
• others

OneA Corporation manufactures poka-yoke products through consistent domestic production. We provide ARROW quality improvement tools to prevent human errors in various situations such as manufacturing and logistics. This time, we would like to introduce a case where our poka-yoke product, the Poka-Yoke Roll Shutter, was adopted in an automotive-related manufacturing site. [Challenge] Due to the repetitive nature of the same tasks in the manufacturing environment, picking mistakes often occurred, where workers accidentally retrieved the wrong parts. [Proposal] We proposed the Poka-Yoke product, the "Poka-Yoke Roll Shutter APG-RS3 Series." [Result] By ensuring that picking cannot be done solely based on the worker's intention, we were able to resolve the issue. *For more details, please refer to the PDF document or feel free to contact us.

• shutter
• others

OneA Corporation manufactures poka-yoke products with a consistent production process in Japan. This catalog introduces ARROW quality improvement tools that prevent human errors in various situations such as manufacturing and logistics. We feature a variety of poka-yoke products that can accommodate different scenarios, including the poka-yoke shutter "APG-7TL/7TB," which offers a wide range of opening and closing angle settings, as well as the poka-yoke controller "APG-CR1," which can register either barcodes or QR codes, and the poka-yoke roll shutter "APG-RS3," among many others. These products can be implemented in small lots and are ideal for preventing picking errors in logistics warehouses and process errors in manufacturing sites. [Contents (partial)] ■ Poka-yoke case studies ■ Poka-yoke products: Poka-yoke shutter "APG-7" ■ Poka-yoke products: Poka-yoke roll shutter "APG-RS3" ■ Poka-yoke products: Poka-yoke controller "APG-CR1" ■ Poka-yoke products: Poka-yoke lamp "APL-1" *For more details, please refer to the PDF document or feel free to contact us.

• shutter
• others

This catalog introduces ARROW quality improvement tools that prevent human errors in various situations such as manufacturing and logistics. It features a variety of products, including the "APG-7TL/7TB" poka-yoke shutter, which has a rich range of opening and closing angles to accommodate different scenarios, as well as the "APG-CR1" poka-yoke controller that can register both barcodes and QR codes, and the "APG-RS3" poka-yoke roll shutter. These products can be implemented even in small lots and are suitable for preventing picking errors in logistics warehouses and process errors in manufacturing sites. [Contents (partial)] ■ Poka-yoke case studies ■ Poka-yoke shutter "APG-7" ■ Poka-yoke roll shutter "APG-RS3" ■ Poka-yoke controller "APG-CR1" ■ Poka-yoke lamp "APL-1" *For more details, please refer to the PDF document or feel free to contact us.

• shutter
• others

The "APG-7UB" is a push switch type single support safety shutter. It is further miniaturized compared to conventional models (30% size reduction from the APG-6 series). You can set the lamp color and various operations. The pipe mounting holder and arm section are made of metal, providing excellent durability, and the housing is made of glass-filled polycarbonate, considering oil resistance. 【Features】 ■ Can be mounted on φ28 round pipes and aluminum pipes (outer diameter 28mm) ■ Compatible with both NPN and PNP ■ Equipped with answer-back mode function ■ Error output ON/OFF can be controlled via remote control (sold separately) ■ Lamp color and various operations can be set *For more details, please refer to the PDF document or feel free to contact us.

• Information display device
• Picking System

The "APG-7UL" is a lever switch type single support poka-yoke shutter. It can be mounted on φ28 round pipes and aluminum pipes (outer diameter 28mm), and is compatible with both NPN and PNP. It is further miniaturized compared to conventional models, and can serve as both a lever switch and a push switch depending on the settings. 【Features】 ■ Further miniaturized compared to conventional models (30% size reduction from the APG-6 series) ■ Equipped with answer-back mode function ■ Error output ON/OFF can be controlled via a remote control (sold separately) ■ The pipe mounting holder and arm section are made of metal for exceptional durability ■ Lamp colors and various operations can be set *For more details, please refer to the PDF document or feel free to contact us.

• Information display device
• Picking System

The "APG-7B (Push Switch Type)" is a poka-yoke shutter that can be mounted on a φ28 round pipe made of aluminum (outer diameter 28mm). The pipe mounting holder and arm are made of metal, providing excellent durability, and the opening and closing angle of the shutter can be adjusted with 7 stages for outward opening and 2 stages for inward opening. It is compatible not only with picking (part retrieval) operations but also with the equipment and systems on the input side. 【Features】 ■ Further miniaturized compared to conventional models (30% size reduction from the APG-6 series) ■ Compatible with both NPN and PNP ■ Equipped with answer-back mode function ■ The pipe mounting holder and arm are made of metal for exceptional durability ■ Allows for setting lamp colors and various operations *For more details, please refer to the PDF document or feel free to contact us.

• Information display device
• Picking System

The "APG-7L (Lever Switch Type)" is a poka-yoke shutter that can serve as both a lever switch and a push switch depending on the settings. It has been further miniaturized compared to conventional models (30% size reduction from the APG-6 series). You can set the lamp color and various operations, and the housing is made of glass-filled polycarbonate, considering oil resistance. 【Features】 ■ Compatible with φ28 round pipes and aluminum pipes (outer diameter 28mm) ■ Supports both NPN and PNP ■ Equipped with answer-back mode function ■ Error output ON/OFF can be controlled via remote control (sold separately) ■ The pipe mounting holder and arm are made of metal for exceptional durability *For more details, please refer to the PDF document or feel free to contact us.

• Information display device
• Picking System

The "APG-7TB" is a torque-up push switch type poka-yoke shutter. It is compatible not only with picking (retrieval) operations but also with the equipment and systems on the input side. It offers a wide range of settings for the opening and closing angles of the shutter, with 7 stages for outward opening and 2 stages for inward opening. Compared to the conventional model "APG-7B," the driving force has increased to about twice as much, allowing it to accommodate larger doors. 【Features】 ■ Lamp colors and various operations can be set (LED lamps support 6 colors) ■ ON/OFF setting for forced opening error output is possible ■ Equipped with an answer-back mode function ■ Compatible with both NPN and PNP ■ Rich settings for the opening and closing angles of the shutter (7 stages for outward opening and 2 stages for inward opening) *For more details, please refer to the PDF document or feel free to contact us.

• Information display device
• Picking System

The "APG-7TL" is a torque-up lever switch type safety shutter. Compared to the conventional "APG-7L," the driving force has increased by about twice, allowing it to accommodate larger doors. The pipe mounting holder and arm section are made of metal, ensuring excellent durability. The housing is made of glass-filled polycarbonate, considering oil resistance. 【Features】 ■ Compatible with both NPN and PNP ■ Rich settings for the opening and closing angles of the shutter (7 stages for outward opening, 2 stages for inward opening) ■ Can be mounted on φ28 round pipes and aluminum pipes (outer diameter 28mm) ■ The pipe mounting holder and arm section are made of metal, ensuring excellent durability ■ The housing is made of glass-filled polycarbonate, considering oil resistance *For more details, please refer to the PDF document or feel free to contact us.

• Information display device
• Picking System

The "APG-CR1" is a controller that manages the instructions for retrieving and inserting parts and products. It is possible to easily build a poka-yoke system using barcodes, QR codes, etc. It supports not only the picking (retrieval) operations of existing work shelves but also insertion management and sorting management. For details on installation methods and systems, please contact us separately. 【Features】 ■ Registration is possible with either barcodes or QR codes ■ Up to 60 connected poka-yoke products (60 input points, 60 output points) ■ Standard equipped with a one-touch inspection mode for pre-operation testing ■ The touch panel features a 4.3-inch color LCD with easy-to-understand display content ■ Equipped with sequential operation and simultaneous operation modes *For more details, please refer to the PDF materials or feel free to contact us.

• Information display device
• Picking System

The "APL-1 Series (Lever Switch Type)" is a poka-yoke lamp that can serve as both a lever switch and a push switch depending on the settings. By designing the lamp section (push switch section) in a ▼ shape, it prevents picking errors that frequently occur with upper and lower shelves. With the incorporation of the answer-back mode function, the accuracy of picking operations is further improved. 【Features】 ■ Can serve as both a lever switch and a push switch depending on the settings ■ The lamp section is designed in a ▼ shape to prevent picking errors that frequently occur with upper and lower shelves ■ The LED lighting colors of the lamp section are available in two colors, green and red, with options for steady or flashing lights ■ The incorporation of the answer-back mode function further enhances the accuracy of picking operations *For more details, please refer to the PDF document or feel free to contact us.

• Information display device
• Picking System
• lamp

The "APL-1 Series (Push Switch Type)" is a poka-yoke lamp designed to prevent picking errors that frequently occur with upper and lower shelves by shaping the lamp section (push switch section) into a ▼ shape. The LED colors of the lamp section are available in two colors: green and red, with settings for steady or flashing illumination. We offer the NPN specification "APL-1B" and the PNP specification "APL-1B-PN." 【Features】 ■ The ▼ shape of the lamp section helps prevent picking errors that frequently occur with upper and lower shelves. ■ The LED colors of the lamp section are available in green and red, with options for steady or flashing illumination. ■ The inclusion of a feedback mode function further enhances the accuracy of picking operations. *For more details, please refer to the PDF document or feel free to contact us.

• Information display device
• Picking System
• lamp

<Case Studies> ●Incorrect retrieval ●Incorrect input ●Logistics industry case studies ●Lid-type parts box picking ●Prevention of process skipping We provide easy-to-understand illustrations. If you are struggling with human errors, please take a look at our countermeasure case studies. We can also introduce other case studies that may be helpful for your company, so if you have any questions, please feel free to contact us anytime.

• Information display device
• Picking System

The "Poka-Yoke Shutter" is a hybrid of a shutter and a work instruction lamp. By installing it on shelves or work tables, it informs workers of the picking location through lamp indications and the opening and closing of the shutter. Since the shutter does not open for shelves other than the necessary ones, it prevents mistakes by ensuring that items cannot be taken from the wrong places! **Features** - **Improved Visibility**: In environments where lamp indications are hard to notice, the opening and closing of the shutter allows for quick detection! This eliminates the hassle of searching for lit lamps, significantly improving work efficiency and reducing errors. - **Stabilization of Work**: Even inexperienced individuals or new employees can perform picking tasks without mistakes. - **Easy to Implement**: It operates with IO control, allowing it to be used in combination with the Poka-Yoke system. - **Versatile Application**: The shutter panels can be freely selected in shape and material depending on the situation, allowing for usage tailored to the location. - **Energy Efficient**: The opening and closing of the shutter is electrically controlled by a motor, contributing to energy savings with minimal energy loss. *For more details, please download the catalog or feel free to contact us!*

• Information display device
• Picking System

The "Poka-Yoke Shutter" is a hybrid of a shutter and a work instruction lamp. By installing it on shelves or work tables, it informs workers of the picking location through lamp indications and the opening and closing of the shutter. Since the shutter does not open for shelves other than the necessary ones, it prevents mistakes by ensuring that items cannot be taken from the wrong places! **Features** - **Improved Visibility** → In environments where lamp indications are hard to notice, the opening and closing of the shutter makes it immediately clear! This eliminates the hassle of searching for lit lamps, significantly improving efficiency and reducing errors. - **Stabilization of Work** → Even those with little experience can perform picking tasks without mistakes. - **Easy to Implement** → Operates with IO control, allowing it to be used in combination with Poka-Yoke systems. - **Versatile Applications!** → The shutter panels can be freely selected in shape and material according to the location, allowing for usage tailored to specific locations. - **Non-Air Operated Shutter Mechanism** → The opening and closing of the shutter is electrically controlled by a motor. This results in minimal energy loss and contributes to energy savings! *For more details, please download the catalog or feel free to contact us!*

• Information display device
• Picking System