Poka-Yoke: Why Do Mistakes Happen? Causes and Solutions (with Examples)
Model number: APG-7TB; Brand: oneA Corporation
Adopted by many manufacturers, including Toyota Motor Corporation and LIXIL. Also has a proven track record in the logistics industry.
The extraction and insertion of parts can lead to mistakes, no matter how careful one is. We will introduce the causes and solutions. This is a must-see for those involved in production and for engineers considering equipment. ◢◤Features◢◤ ■ Only the necessary openings open and close, achieving zero work mistakes ■ Reduction in work time and training period ■ Versatile usage methods, can also be used to prevent skipping processes and as a gate *For more details, please refer to the PDF document or feel free to contact us.
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basic information
[Download Supplement] - Pokayoke Case Studies - Why Do Mistakes Happen? From Causes to Solutions - *For more details, please refer to the materials or feel free to contact us.
Price information
Model: APG-7TB Standard Price 41,200 yen (Tax included 45,320 yen) Model: APG-7B Standard Price 34,600 yen (Tax included 38,060 yen) Model: APG-RS3 Standard Price 49,500 yen (Tax included 54,450 yen) Model: ART-24 Standard Price 8,800 yen (Tax included 9,680 yen) For price inquiries, please contact TEL: 06-6962-8111.
Price range
P2
Delivery Time
P4
※The delivery date may vary depending on the quantity, so please feel free to contact us.
Applications/Examples of results
【Case Studies】 ■ Assembly Factory Data Publication ■ Poka-Yoke Shutter ■ Easy Improvement with SiO ■ Poka-Yoke Roll Shutter 1 ■ Poka-Yoke Roll Shutter 2 ■ Two-Point Verification & Poka-Yoke Shutter ■ Wireless Handy & Controller ■ Thorough Management of Poka-Yoke Traceability ■ General Switch Efficiency Improvement ■ Integration with Weighing Instruments ■ Food Vendor Packaging Management *For more details, please refer to the materials or feel free to contact us.
Detailed information
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Product Name: Poka-Yoke Shutter Model: APG-7TB Compared to the conventional model "APG-7B," the driving force has increased by about twice, allowing it to accommodate larger doors. (This eliminates the need for lightweight processing of doors that was previously done.) It supports not only picking (retrieval) operations but also the equipment and systems on the input side. For inquiries regarding equipment and systems, please contact us separately. ● Compatible with both NPN and PNP (see connection diagram) ● Rich settings for the opening and closing angles of the shutter (7 levels for outward opening, 2 levels for inward opening) ● Can be mounted on φ28 round pipes and aluminum pipes (outer diameter 28mm) ● The pipe mounting holder and arm section are made of metal for exceptional durability ● The housing is made of glass-filled polycarbonate, considering oil resistance ● Lamp colors and various operations can be set (LED lamps support 6 colors) ● ON/OFF setting for forced opening error output is possible ● Equipped with an answer-back mode function* *This function allows the lamp to remain lit with a different lamp operation until the ON signal from the upper controller is cut off after the lever or push switch operation, while only the door closes.
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Product Name: Poka-Yoke Roll Shutter Model: APG-RS3 This can be utilized for large openings where traditional Poka-Yoke shutters could not be applied. Since the shutter section does not protrude forward, it can be used in narrow picking areas. The screen section can be easily modified by the customer, allowing for size adjustments to smaller openings. It is possible to install the screen section and control section separately. The length of the screen can be set to any desired measurement.
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Product Name: Poka-Yoke Controller Model: APG-CR1 This is a controller that manages the instructions for retrieving and inserting parts and products. It allows for easy construction of a Poka-Yoke system using barcodes or QR codes. It supports not only the picking (retrieval) operations of existing work shelves but also insertion management and sorting management. For details on installation methods and systems, please contact us separately. ● NPN-compatible controller ● Registration possible with either barcodes or QR codes ● Can connect up to 60 Poka-Yoke devices (60 inputs, 60 outputs) ● Standard equipped with inspection mode for one-touch trial operation ● The touch panel features a 4.3-inch color LCD for clear and easy-to-understand display content ● Equipped with sequential operation and simultaneous operation modes
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Product Name: LED Multicolor Indicator Light Model: ART-24 Can be installed and used in factories, logistics warehouses, and equipment. Utilizes highly visible LEDs to faithfully reproduce colors. Can be used for status indication of equipment and other items.
Line up(10)
Model number | overview |
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APG-7TB | Frost prevention shutter |
APG-7TL | Frost prevention shutter |
APG-7B | Frost prevention shutter |
APG-7L | Frost prevention shutter |
APG-RM1 | Dedicated remote control (for APG-7 series) |
APG-RS3 | Frost prevention roll shutter |
APL-1B | Frost prevention lamp |
APL-1L | Frost prevention lamp |
APG-CR1 | Frost prevention controller |
ART-24 | LED multi-color indicator light |
Company information
OneA Corporation has over 90 years of manufacturing experience and utilizes the technology and state-of-the-art equipment developed through its own brand business to provide total support from design and development to manufacturing and sales, meeting various customer needs. Our anti-error shutters prevent mistakes in parts picking during operations. If you have any concerns, please feel free to contact us.