[Case Study] Poka-yoke Examples in Mixed Production Lines for Small Lots of Various Products
An occurrence of mislabeling with a different label! Introducing a case study of a system that allows only the correct label to be obtained.
We would like to introduce a case study of the adoption of the Poka-Yoke product "Poka-Yoke Shutter" handled by oneA Co., Ltd. in a mixed production line of various small lots. Due to differences in product performance and shipping countries, the labels applied vary, leading to the occurrence of mislabeling with incorrect labels being applied. To address this, we established a system where the shutter opens to allow only the correct label to be taken for the products flowing down the line. [Case Overview] ■ Issue - Mislabeling occurred due to incorrect labels being applied. ■ Solution - A system was established to allow only the correct label to be taken. *For more details, please feel free to contact us.
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【Case Study in Production Line】 ■Issue ・An oversight occurred where one screw was forgotten during a task that required four screws to be fastened. ■Solution ・A system was established to prevent omissions by using a shutter to disable the next process until the current task is completed.
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OneA Corporation has over 90 years of manufacturing experience and utilizes the technology and state-of-the-art equipment developed through its own brand business to provide total support from design and development to manufacturing and sales, meeting various customer needs. Our anti-error shutters prevent mistakes in parts picking during operations. If you have any concerns, please feel free to contact us.