ＪＵＫＩ List of Products and Services

The RS series, equipped with the flexibility and efficiency to meet diverse needs, has evolved further with the introduction of the high-speed smart modular mounter RS-2 to JUKI's lineup. ■ Single-head mounter with a top-class speed of 50,000 CPH By bringing the laser sensor closer to the circuit board and shortening the movement time from suction to placement, it achieves an optimal takt of 50,000 CPH (under optimal conditions). ■ Equipped with the "Takumi Head," which adjusts the height of the recognition sensor The Takumi Head automatically adjusts the height of the laser sensor that recognizes component shapes according to the height of the components being mounted, allowing for optimal and maximum takt for various component sizes and shapes. ■ Wide range of component compatibility Compatible component sizes range from 03015 to 74mm square, or up to 50mm x 150mm. It can accommodate component heights of up to 25mm, enabling a wide range of component placements.

• others

**Features of the ISM Series** - Compact yet high-capacity automated warehouse - Reduction of labor hours required for inventory tasks through system management - Realization of labor-saving (thorough implementation of first-in, first-out for products, addressing the complexity of warehouse management) - Reduction of human errors **Evolution Points of the Conventional ISM Series** - Ability to handle inbound and outbound operations from the machine front side in collaboration with autonomous mobile robots (AMR) - No need to go around to the back of the machine, enabling efficient operations - Significant reduction of dead space on and within shelves

• Automated warehouse (AS, RS)

Are you facing any of these concerns regarding the automation of the component insertion process and screw tightening process? - I want to automate, but I don't know how to proceed. - There are differences in the supply forms of parts from manufacturers, requiring various specialized machines, which is putting pressure on the factory space. - Manual screw tightening work has quality variations and is unstable. The JUKI JM-E01, which will be released soon, is a revolutionary machine that automates both the component insertion and screw tightening processes simultaneously in a single unit. It also has a high versatility, accommodating parts up to 150mm in size, 90mm in height (with a main body of 80mm), and weighing up to 400g, making it suitable for automating various component insertions. Please take a look below at the JM-E01, which achieves high efficiency, high versatility, and high quality. 【Features of the Multi-Task Platform JM-E01】 ■ High Efficiency Simultaneously automates the component insertion and screw tightening processes with one machine. ■ High Versatility Equipped with a wide range of nozzles and supply devices, enabling the construction of optimal insertion lines for various packaging forms and production items. ■ High Quality By automating and integrating the work, it prevents human errors and establishes a high-quality insertion process. The unique high-speed 3D recognition sensor from JUKI enables high-precision insertion of a wide range of components.

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We would like to introduce a case study of automation in the insertion process by JUKI Corporation. Due to the lack of coordination between the manual insertion process and parts management process, work stoppage time caused by parts shortages was a challenge. Furthermore, there was uncertainty about how to advance systematization and automation, which hindered efficiency improvements. As a solution, we implemented the M50, JaNets, and the parts management ISM series. By strengthening the coordination between the parts management process and the manual insertion process, work stoppages due to parts shortages were eliminated, leading to improved production efficiency. [Case Overview] ■ Background: Decreased production efficiency due to work stoppage time and human error ■ Solution: Strengthening process coordination through systematization and automation ■ Effect: Enhanced production efficiency and management system *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study of automation in the insertion process by JUKI Corporation. Frequent personnel changes resulted in startup costs each time, and it took time for quality to stabilize. Additionally, due to a labor shortage, there was an increase in overtime, outsourcing, and the use of temporary workers, which put pressure on profits. In response, we introduced the "JM50" and "JM20" with the expectation of reducing hiring costs and labor expenses. We were able to achieve reductions in hiring costs and labor expenses, which alleviated the burden on workers and improved the working environment. [Case Overview] ■ Background: Challenges of labor shortages and cost pressures ■ Solution: Automation and efficient personnel allocation ■ Effects: Achievements in cost reduction and productivity improvement *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study on the automation of the insertion process by JUKI Corporation. The quality in the insertion process was unstable, with significant variations between processes, requiring a lot of manpower and cost to stabilize. By advancing the automation of the insertion process, we introduced the "JM50" with the expectation of stabilizing quality and improving productivity. As a result of stabilizing quality and reducing variations, productivity increased, and the burden on workers was also alleviated. [Case Overview] ■ Background: Challenges in the insertion process and issues in personnel management ■ Solution: Improvements through automation and efficient parts selection ■ Effects: Achievements from quality stabilization and productivity improvement *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study on the automation of the insertion process by JUKI Corporation. Since the insertion process was performed manually, it could not be systematized, leading to delays in identifying defects when they occurred, which sometimes resulted in significant issues. The introduction of "IFS-NX" has helped prevent the incorrect installation of similar products and contributed to the improvement of product quality. Additionally, it has enabled rapid detection and removal of defective parts, significantly enhancing the speed of problem resolution. [Case Overview] ■ Background: Challenges in manual parts management ■ Solution: Strengthening traceability through systematization ■ Effect: Improved traceability and efficiency *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study of automation in the insertion process by JUKI Corporation. In the component insertion process, there was variability between processes, and it relied on the skills of experienced workers. This led to variations in quality depending on the skill level and physical condition of the workers, resulting in a decline in quality. Therefore, we considered automation with the JM100 and the introduction of the JaNets system. By reducing variability, the defect rate decreased, high-quality production was achieved, and productivity dramatically improved due to stable production speeds, which also reduced production costs. [Case Overview] ■ Background: Variability due to worker skills, task difficulty, physical condition, and experience was an issue. ■ Solution: Automation and system implementation. ■ Effect: High-quality production and increased efficiency. *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study on the automation of the insertion process by JUKI Corporation. We faced a situation where dedicated machines were required for different supply forms such as axial and radial, leading to a high occupancy rate of machines within the factory and making efficient use of space difficult. In response, we introduced the "JM Series," which can accommodate various component forms. This versatile machine allows for quick adaptation when components change, enabling effective use of space within the factory. [Case Overview] ■ Background: Dedicated machines are required, leading to high machine occupancy on the floor. ■ Solution: Establishment of a highly efficient production system through process automation. ■ Effect: High versatility, accommodating various types of components, resulting in high area productivity. *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study of automation in the insertion process by JUKI Corporation. In the component insertion process, advanced technology and experience are required, making skilled workers play a crucial role. However, with the aging of skilled workers, maintaining technical expertise on-site has become one of the challenges. In response to this challenge, we introduced the "JM100." By combining the skills developed by skilled workers with automation, we established a highly precise insertion process. [Case Overview] ■ Background: A process where high-precision mounting is difficult ■ Solution: Automation of technology that relied on skilled workers ■ Effect: Improved production efficiency and reduced lead times *For more details, please download the PDF or feel free to contact us.

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This document introduces case studies of automation implementation in the insertion process conducted by JUKI Corporation. It includes examples of transformations into high-precision insertion processes and cases where stable production systems were achieved through process stabilization. This is a valuable resource, so please take a moment to read it. 【Featured Case Studies (Excerpt)】 ■ Transformation into high-precision insertion processes ■ Realization of high-efficiency production systems through process improvement ■ Quality enhancement through variation improvement ■ Quality improvement through traceability *For more details, please download the PDF or feel free to contact us.

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JUKI Corporation has been featured in issue 275 of the magazine "Robot." We are introducing our "High-Speed Flexible Mounter," which pursues area productivity and ease of use. The overview and features of the LX-8 are explained in detail, including the industry-leading number of feeder attachments, reduced setup time, and compatibility with a wide variety of circuit board types. You can easily view the magazine by downloading the PDF, so please take a moment to read it. 【Features of Our Products】 ■ Top-class speed and area productivity ■ High versatility ■ Two types of head configurations ■ Industry-leading number of feeder attachments ■ Reduced setup time *For more details, please download the PDF or feel free to contact us.

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Our high-speed flexible mounter has been featured in "Robot" issue 275. This new mounter achieves high area productivity and versatility while being compact, accommodating component sizes from 0.3mm x 0.15mm to 65mm square, as well as 10mm x 90mm and 50mm x 75mm, with a component height of up to 25mm. Customers can arrange high-priority functions on the main screen themselves, and the operation screen is designed for ease of use, supporting multiple languages. 【Features】 ■ Supports a wide range of component types ■ 160 feeder attachment points ■ Adopts a smartphone-like new operation screen ■ Energy-saving awareness reform through visualization of power consumption *Source: Journal "Robot" issue 275 *For more details, please download the PDF or feel free to contact us.

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JUKI will be exhibiting at the "25th Implementation Process Technology Exhibition" held at Tokyo Big Sight from June 12 (Wednesday) to June 14 (Friday). At this Implementation Process Technology Exhibition, under the theme of JUKI Smart Solutions "Solving customer challenges through high efficiency, optimization, and high-quality production processes," we will introduce various solutions to enhance productivity in customer factories, including the "High-Speed Flexible Mounter LX-8" featuring the Planet Head P20S, the world premiere of the "Multi-Task Platform JM-E01," and the evolved ISM3600 Front Style for higher efficiency production. Additionally, on June 13 (Thursday) from 14:05 to 14:50, we will hold a JUKI seminar titled "The Cutting Edge of Smart Factories - Proposing a Seamless Solution from Parts Management to Subsequent Processes." We will also introduce JUKI's new products that realize automation and optimization, so please be sure to register through the related form. We understand you are very busy, but we sincerely invite you to visit the JUKI booth (East Exhibition Hall 1st floor 4C-52).

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Are you facing any challenges in the manual component insertion process? JUKI boasts industry-leading achievements in automation of insertion processes, with extensive implementation results across multiple industries such as white goods, PCs, power supplies, and automotive. Please check the special page below. 【Implementation Results】 ■ White goods manufacturers (China, Eastern Europe) ■ Major EMS related to PCs (server boards/motherboards) ■ Power supply manufacturers (China/Korea/Japan) ■ Automotive manufacturers (Tier 1 and 2) (Japan) It is also adopted by major global manufacturers, including Japanese companies. 【Implementation Effects】 ■ Automation is achieved by replacing manual work with the JM series. This improves production efficiency and stabilizes quality, enhancing the overall profitability of the factory. ■ The introduction of the JM series streamlines the entire factory, contributing to cost reduction and increased profits. ■ It eliminates variations in work due to insufficient skill transfer and knowledge sharing. Production efficiency and quality improve. F costs and training/education costs are also reduced, leading to increased profits. JUKI, with its rich track record of successful automation, supports your factory automation. Please feel free to contact us.

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The LX-8 is a compact mounter that achieves high area productivity and versatility. We have launched a special page for the LX-8, so please take a look below. ■ Class-leading high-speed mounting and area productivity with two heads Equipped with two 'Takumi Heads' that have a more compact head size than conventional models, the mounting speed has doubled, and area productivity has increased by 1.9 times. ■ Wide range of compatible component types Capable of mounting large components from extremely small parts of 03015 to 65mm square or 90×10mm, with a component height of up to 25mm. ■ Class-leading number of feeder slots With a total of 160 feeders mounted at the front and rear, it boasts one of the highest classes in the industry, achieving reduced setup time and improved production preparation efficiency. ■ User-friendly operation panel Featuring a smartphone-like vertical monitor, it includes numerous functions to enhance work efficiency, such as operation assistance and input support. ■ System-based inter-equipment collaboration By utilizing the integrated implementation system software "JaNets" for inter-equipment collaboration, it enhances overall factory productivity through visualization of operational status, storage management, and remote support. *For more details, please refer to the materials or feel free to contact us.

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The "LX-8" is a new type of mounter that achieves high area productivity and versatility while being compact. It supports a wide range of component sizes from 0.3mm x 0.15mm to 65mm square, as well as 10mm x 90mm and 50mm x 75mm, with a component height of up to 25mm. Additionally, the LX-8 boasts a class-leading number of 160 feeder mounts, significantly reducing setup time and contributing to the simplification and efficiency of production preparation. It features an intuitive vertical monitor that provides a smartphone-like user experience, with a color scheme and dark theme designed with consideration for all users, resulting in a stylish design. Customers can prioritize and arrange high-priority functions on the top screen, and it supports multiple languages, making the operation screen user-friendly. 【Features】 ■ Class-leading high-speed mounting and area productivity ■ Wide range of component types supported ■ 160 feeder mounts ■ New operation screen with a smartphone-like interface ■ Energy-saving awareness through visualization of power consumption *For more details, please refer to the materials or feel free to contact us.

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We would like to introduce a case where a feedback system solution was able to reduce printing misalignment. The customer's concerns included issues such as "persistent defects after reflow" and "when printing or assembly defects occur, information is not communicated between machines, leading to delays in countermeasures." After implementation, we received feedback such as, "Thanks to the inspection machine (AOI) feedback function, we were able to minimize the production of defective boards." 【Case Overview】 ■ Results - By communicating the printing misalignment results from the inspection machine (SPI) to the printing machine, we were able to correct the misalignment and reduce misalignment in subsequent boards. - We can detect the amount of misalignment at the printing machine and take preventive measures in advance. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

We would like to introduce a case where real-time shipping has become possible in accordance with the number of parts needed for production on-site, thanks to our core system integration solution. The customer's concerns included "parts management is not database-driven" and "we want to continue using the shelves we are currently using." After implementation, we received feedback such as, "By analyzing with ISM and shipping, we were able to reduce unnecessary shipping of parts," and "The automatic shipping due to out-of-stock warnings significantly reduced downtime." [Challenges] - We want to ship the necessary quantities while considering the parts on the production line. - We want to operate in conjunction with other systems such as production management systems. - There are frequent downtimes due to parts shortages during production, leading to poor operational rates. - We want to check production status and perform remote operations from a location away from the production site. *For more details, please refer to the PDF document or feel free to contact us.

• ERP (core system)

We would like to introduce a case where a system solution that integrates with existing shelves has achieved skill-less operations for workers. The customer's concerns included "picking takes too much time" and "we want workers to handle various tasks." After implementation, we received feedback such as "we were able to reduce the labor hours for picking tasks" and "workers are now able to perform multiple operations." 【Challenges】 ■ There is variability in picking time depending on the worker's skill level. ■ Picking errors occur. ■ The labor hours differ between newcomers and veterans (due to skill differences). ■ Sudden stock shortages occur. ■ Inventory management requires significant labor hours. *For more details, please refer to the PDF document or feel free to contact us.

• Inventory Management System

We would like to introduce a case where the introduction of an inter-engineering collaboration system solution enabled automatic transportation using AGVs. The customer's concerns included "the burden on workers is significant due to the warehouses being far apart" and "manual labor is required for transporting parts." After implementation, we received feedback such as, "We were able to reduce work time, allowing workers to engage in other tasks." [Implementation Example] ■ Step count for workers during picking tasks ・Before: 1,527,040 steps/month ・After: 572,640 steps/month (60% reduction) *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System

We have a comprehensive parts supply system that ensures our customers are not kept waiting. You can check inventory status, part searches, and situation updates (such as discontinued items and alternative product information) in real-time. If you find yourself in urgent need of parts, you can place your order with confidence. 【Do you have any of the following requests?】 ■ I think it's time for a parts replacement, so I would like to consult. ■ I have been advised to replace parts. ■ I would like to know about parts information. ■ I would like to consult about parts. ■ I would like to order parts. *For more details, please refer to the PDF document or feel free to contact us.

• Woodworking machines, instruments, and tools

Our company provides comprehensive maintenance services. Even in remote areas where on-site visits are difficult, we can offer detailed maintenance service support. Additionally, regular inspections allow for the replacement of consumable parts and recommended parts, ensuring the maintenance of production capacity. By managing revisions, we can always keep track of the machine's condition. 【Contents of Spot Maintenance Services】 ■ Emergency troubleshooting ■ Equipment relocation ■ Consultation on other equipment *For more details, please refer to the PDF document or feel free to contact us.

• maintenance

We provide training on the operation of main units such as mounters, printers, dispensers, and inspection machines, as well as daily inspections. Various software courses are available, including external programming (IS, JaNets), parts matching (IFS-NX), and CAD conversion (FlexlineCAD). Additionally, we offer training on parts replacement and adjustments during machine failures. 【Features】 ■ Face-to-face training at our training center - Participants can focus on the training by attending in a location away from their work. ■ Face-to-face training at the customer's production site - Training can be conducted without worrying about version differences. ■ Online training - Training can be scheduled according to the availability of the responsible personnel. *For more details, please refer to the PDF document or feel free to contact us.

• Printer

We provide production technology support for mounting experiments and verifications using customer materials. Using "JaNets (line control software)" for simulations, we can confirm the effects of equipment updates and propose improvements in the productivity of current lines. Additionally, at the Assembly Technology Center, we showcase a full lineup of assembly-related equipment used in production factories for printed circuit boards. [Services] ■ Individual demonstrations ■ Showroom guidance ■ Experiments and simulations *For more details, please refer to the PDF document or feel free to contact us.

• Scientific Calculation and Simulation Software

"JAS ONLINE" is a website that provides customers with new technical information. We offer information services that can meet your requests related to machines, such as "I want to know machine information," "I need an easy-to-search parts list," and "I want to see the manual for my machine." Additionally, registration as a member (free of charge) is required to use the service. Please feel free to contact us first. 【Features】 ■ Parts List: Easy to view illustrations and parts lists side by side ■ Parts Information: Information on individual parts (photos, part numbers, names, stock, applicable models) ■ Search Function: Cross-search information on the site and display results based on search keywords ■ Other: EOSL (maintenance deadline information), FAQ, service options (retrofit) *For more details, please refer to the PDF document or feel free to contact us.

• WEB customer service system

Our company provides field support activities to maintain our customers' productivity, including equipment installation and relocation at customer factories, as well as telephone support and on-site repairs for equipment troubles. Our service personnel assess the condition of the equipment and, in consultation with the customer, carry out maintenance using appropriate methods. Additionally, we have established a system to respond promptly to customer requests, including training and production support. 【Locations (partial)】 ■ Japan ■ China ■ South Korea ■ North, Central, and South America *For more details, please refer to the PDF document or feel free to contact us.

• maintenance

The "JM-20" is a laser recognition insertion machine for irregularly shaped components that ensures reliable component insertion. It features a comprehensive supply system. By automating the manual insertion process, it achieves labor savings and quality improvement. Equipped with a 90-degree lead bending function and lead correction function, it can accommodate large components and circuit boards. 【Features】 ■ Reliable component insertion with laser recognition ■ Comprehensive supply system (customized to fit components) ■ 90-degree lead bending function ■ Lead correction function *For more details, please refer to the PDF document or feel free to contact us.

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<Achieving Automatic Transportation from Manufacturing Sites to Product and Parts Management Processes> - Significant reduction in labor hours through automation of inbound and outbound processes By predicting parts shortages on the production line in advance, the downtime of the production line can be shortened, allowing for improved operational efficiency. - Promotion of DX (Digital Transformation) at each layer In addition to improving operational efficiency at the "machine level," such as reducing downtime, understanding necessary inventory levels and order quantities can enhance productivity at the "line and factory level." Furthermore, integration with core systems like ERP and MES is possible. We promote the DX of parts management processes at each layer, enabling a reduction in management labor hours. <Case Study Introduction> ◇Before The distance to the warehouse places a heavy burden on workers. We want workers to handle various tasks. Transportation of parts requires a lot of manpower. ◇After We were able to achieve automatic transportation with AGVs. By reducing work time, workers can now engage in other tasks. <Related Products> Automated Warehouse ISM Series Automated Transport Robot - Autonomous Mobile Robot *For more details, please refer to the PDF materials or feel free to contact us.

• Inventory Management System

We would like to introduce a case where systematization was achieved through an automation solution for the post-process. The customer's concerns included issues such as "work stoppage time due to parts shortages caused by the lack of coordination between the manual insertion process and the parts management process" and "high labor and costs in production management." After implementation, we received feedback such as "significant reduction in work time and management labor" and "it became possible to manage production processes such as inventory management of production parts and finished products, as well as insertion labor management." [Challenges] - Work stoppage time due to parts shortages caused by the lack of coordination between the manual insertion process and the parts management process. - Management of parts on shelves and quantities is done manually, leading to human errors such as omissions and ordering mistakes. - High labor and costs in production management. - Uncertainty about how to systematize and automate processes. *For more details, please refer to the PDF document or feel free to contact us.*

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We would like to introduce a case where the automation solution for post-processing has enabled the effective use of human resources. The customer's concerns included "a shortage of labor leading to high recruitment and training costs" and "frequent personnel changes resulting in high startup costs and taking time to stabilize quality." After implementation, we received feedback such as "we were able to reduce recruitment costs and labor expenses" and "we can now allocate time for skill development, technology transfer, and process improvement by skilled workers." [Challenges] - A shortage of labor leading to high recruitment and training costs - Frequent personnel changes resulting in high startup costs and taking time to stabilize quality - Increased overtime, outsourcing, and temporary staffing due to labor shortages, which is putting pressure on profits *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case where the stabilization of the insertion process was achieved through automation solutions for the post-process. The customer's concerns included "unstable quality in the insertion process" and "significant variation in the insertion process, leading to high labor and cost for stabilization." After implementation, we received feedback such as "It became possible to connect with the SMT process, allowing for 24-hour line operation" and "Quality stabilized due to automation of the insertion process, and productivity improved." [Challenges] - Unstable quality in the insertion process - Significant variation in the insertion process, leading to high labor and cost for stabilization - Frequent turnover of workers, resulting in recruitment and training costs - Frequent model changes requiring workers to handle a variety of products *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case where business efficiency was improved through systematization using an automated solution for post-processing. The customer's concerns included "delayed discovery of errors due to the lack of a system for parts management" and "a heavy reliance on the skills of experienced workers, making it difficult to pass on techniques." After implementation, we received feedback such as "by introducing IFS-NX, which prevents incorrect installations, we were able to avoid the misloading of similar products" and "thanks to traceability, we were able to quickly detect and retrieve defective parts." [Challenges] - Delayed discovery of errors due to the lack of a system for parts management - Human errors caused by handwritten management leading to omissions and typos - Time-consuming aggregation of work records *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case where variations were eliminated through automation solutions in the post-processing stage. The customer's concerns included that "creating systems such as standardization and training to reduce variations takes time and costs" and "there are many factors causing variations in work, making it difficult to establish production plans." After implementation, we received feedback such as "the reduction in variations led to a decrease in defect rates and the realization of high-quality production" and "production became possible with minimal personnel, resulting in reduced production costs." [Challenges] ■ Various variations occur due to workers' skills, work difficulty, physical condition, and experience levels. ■ Creating systems such as standardization and training to reduce variations takes time and costs. ■ There are many factors causing variations in work, making it difficult to establish production plans. *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case where process improvement was achieved through automation solutions for downstream processes. The customer's concerns included the need for dedicated machines for each supply form, such as axial and radial, leading to a high occupancy rate within the factory, and the fact that even if dedicated machines were updated, the functions remained unchanged, making it difficult to achieve process improvements. After implementation, we received feedback such as, "We were able to handle manual insertion parts that could not be addressed by the automatic machine (AI machine)" and "We achieved process improvements due to high versatility." [Challenges] - Dedicated machines are required for each supply form, such as axial and radial, resulting in a high occupancy rate within the factory. - The investment required due to aging equipment is substantial, and it is difficult to update multiple aging machines simultaneously. - Updating dedicated machines does not change their functions, making it hard to achieve process improvements. - The aging of maintenance personnel and the high difficulty of adjustments have led to a decrease in equipment operating rates, and the transfer of skills to younger employees is not progressing. *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case where a high-precision insertion process was achieved through an automation solution for post-processing. The customer's concerns included issues such as "the aging of skilled workers, which is essential for maintaining quality" and "a heavy reliance on the skills of experienced workers, making it difficult to pass on technology." After implementation, we received feedback such as "we were able to automate the techniques that relied on skilled workers, maintaining high insertion quality" and "by automating, we were able to quantify the know-how of skilled workers, aiding in the transfer of technology." [Challenges] ■ The aging of skilled workers, which is essential for maintaining quality, is progressing. ■ There is a heavy reliance on the skills of skilled workers, making technology transfer difficult. ■ Due to significant variability in parts, automating the insertion process is challenging. ■ Many parts require manual labor due to small gaps between components, leading to the abandonment of automation. *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce our automation solutions for the post-process. Are you facing issues such as "the aging of skilled workers is progressing, making it difficult to pass on skills" or "specialized machines are needed for each supply form, leading to high occupancy rates in factory installations"? We address various challenges such as improving the accuracy of insertion tasks, process improvements, and eliminating variations. We offer products like "multi-task platforms" and "multi-task robotic systems." 【Are you experiencing any of the following issues?】 ■ The aging of skilled workers is progressing, making it difficult to pass on skills ■ Specialized machines are needed for each supply form, leading to high occupancy rates in factory installations ■ We want to eliminate variations caused by workers ■ Quality is unstable, and productivity is not increasing ■ We want to stop handwritten management, and labor shortages are placing a burden on workers *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study of warehouse implementation by JUKI Corporation. Our customers have expressed concerns such as "It takes time to collect items from the shelves" and "There are variations in picking time depending on the skill level of the workers." After the implementation of the warehouse, we have received feedback that the integration with the X-ray counter has reduced inventory counting time by approximately 90%, and even newcomers can easily handle inbound and outbound operations. 【Case Overview】 ■ Customer Concerns - Picking takes too much time - Picking errors occur - Want to ensure first-in, first-out for parts - Want workers to handle various tasks - Unable to perform real-time outbound operations according to the required production numbers on-site *For more details, please refer to the PDF document or feel free to contact us.

• Automated warehouse (AS, RS)

We would like to introduce a case study of a warehouse implementation by JUKI Corporation. Our customers have expressed concerns such as "picking takes too much time," and "the workload varies between newcomers and veterans." After the introduction of the warehouse, we have received feedback that the burden on workers has been reduced and that operators can now perform multiple operations without requiring specific skills. 【Case Overview】 ■ Customer Concerns - Picking takes too much time - Picking errors occur - Workload varies due to the skill gap between newcomers and veterans - Skills are required to gather combination parts *For more details, please refer to the PDF document or feel free to contact us.

• Automated warehouse (AS, RS)

We would like to introduce a case study of the inspection equipment introduced by JUKI Corporation. Our customers have expressed concerns such as "there is variability in inspection quality with sampling inspections" and "it can take time depending on the skill level of the inspectors." After the introduction of the inspection equipment, we have received feedback that it has helped suppress the occurrence of defective products through 100% inspection, improved quality, and met the stringent quality standards in the automotive and medical fields. 【Case Overview】 ■ Customer Concerns - There is variability in inspection quality with sampling inspections. - It can take time depending on the skill level of the inspectors. - There is a possibility of defective products being mixed in. - There are costs associated with the occurrence of defective products or complaints. - It is difficult to identify the lot when defects occur. - It takes time for measures to prevent recurrence. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

We would like to introduce a case study of the inspection equipment introduced by JUKI Corporation. Our customers have expressed concerns such as "variability tends to occur depending on the level of the inspectors," and "inspection accuracy varies based on the inspector's physical condition, fatigue level, and time of day." After the introduction of the inspection equipment, we have received feedback that inspection times have dramatically shortened, and it has become possible to conduct 100% inspection of mass-produced parts, leading to improved inspection quality. 【Case Overview】 ■ Customer Concerns - Variability tends to occur depending on the level of the inspectors - Inspection accuracy varies based on the inspector's physical condition, fatigue level, and time of day - The work takes a long time - There is a possibility of inspection errors - There are costs associated with hiring and training *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

We would like to introduce a case study by JUKI Corporation on the digitization of inspection images. Customers who managed inspection images on paper faced issues such as "it takes time to investigate the cause when defects occur" and "it takes time to record inspections by hand." After digitizing the inspection images, we have received feedback that it has become possible to quickly resolve issues and prevent the occurrence and outflow of defective products. 【Case Overview】 ■ Customer Issues - It takes time to investigate the cause when defects occur. - It takes time to record inspections by hand. - There is a possibility of transcription errors. - It takes time to aggregate and manage inspection records and analyze data. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

We would like to introduce a case study of the inspection machine introduced by JUKI Corporation. Our customers have expressed concerns such as "the manual visual inspection requires a lot of labor from multiple inspectors" and "there is variability in the results of visual inspections." After the introduction of the inspection machine, we have received feedback that it has enabled labor reduction and improved inspection quality by eliminating visual inspections. 【Case Overview】 ■ Customer Concerns - The manual visual inspection requires a lot of labor from multiple inspectors. - There is variability in the results of visual inspections. - It takes time to record and transcribe inspection results. - For critical safety components that require strict inspection quality, inspection time and labor are particularly burdensome. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

We would like to introduce case studies of inspection machines, assembly machines, and measurement machines handled by JUKI Corporation. In one case, due to challenges such as a shortage of inspection personnel and managers for visual inspections, the "SE1000" was introduced. This led to a significant reduction in man-hours through automated inspections and a decrease in management man-hours through automatic aggregation from handwritten records. Additionally, there are cases where inspection time was dramatically reduced from 120 minutes to 3 minutes, and another case where it was shortened from 5,400 seconds to 40 seconds. Our company utilizes the design and manufacturing know-how cultivated in the assembly and sewing business to propose solutions suitable for your site. [Case Overview (Partial)] <CASE1> ■Challenge: Shortage of inspection personnel and managers ■Solution: Significant reduction in man-hours through automated inspections <CASE2> ■Challenge: Speeding up inspection tact and stabilizing quality ■Solution: Achieving quality stabilization by improving the repeatability stability of inspections *For more details, please refer to the PDF materials or feel free to contact us.

• Other measuring instruments

We would like to introduce our electric feeder, the "RF Series." The "RF Feeder" inherits the high precision of the conventional EF feeder while achieving a compact, lightweight, and slim design, along with a significant improvement in the number of parts supplied. It can accommodate feeder widths from 4mm to 56mm, and the feeder pitch can automatically synchronize with the production program for recognition. 【Features】 ■ Excellent setup workability ■ Visualization of operational status ■ Suction position correction function ■ Stable supply *For more details, please refer to the PDF document or feel free to contact us.

• others