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  6. Case Study of Automation Solution Implementation in Post-Process: Process Improvement

Case Study of Automation Solution Implementation in Post-Process: Process Improvement

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last updated:Mar 04, 2024

JUKI
JUKI
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Not only compatible with insert components but also with surface mount components! High versatility enables process improvement as well.

We would like to introduce a case where process improvement was achieved through automation solutions for downstream processes. The customer's concerns included the need for dedicated machines for each supply form, such as axial and radial, leading to a high occupancy rate within the factory, and the fact that even if dedicated machines were updated, the functions remained unchanged, making it difficult to achieve process improvements. After implementation, we received feedback such as, "We were able to handle manual insertion parts that could not be addressed by the automatic machine (AI machine)" and "We achieved process improvements due to high versatility." [Challenges] - Dedicated machines are required for each supply form, such as axial and radial, resulting in a high occupancy rate within the factory. - The investment required due to aging equipment is substantial, and it is difficult to update multiple aging machines simultaneously. - Updating dedicated machines does not change their functions, making it hard to achieve process improvements. - The aging of maintenance personnel and the high difficulty of adjustments have led to a decrease in equipment operating rates, and the transfer of skills to younger employees is not progressing. *For more details, please refer to the PDF document or feel free to contact us.

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2023-02-17_15h12_19.png

Case Study of Automation Solution Implementation in Post-Process: Process Improvement

2023-02-17_15h12_19.png
2023-02-17_15h12_19.png
  • Related Link - https://www.juki.co.jp/smt/solution-mi/process-imp…

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【Results】 - High versatility, capable of handling not only insertion components but also surface mount components. - Able to accommodate hand-inserted components that cannot be handled by automatic machines (AI machines). - Achieved process improvements due to high versatility. - Similar to the mounting machine, it uses a modular system, allowing for connection to enhance productivity. - Reduced line downtime during model changes by collectively replacing components mounted on the cart. - The machine's high versatility allows for multiple components to be inserted by a single unit, resulting in a shorter line length. *For more details, please refer to the PDF document or feel free to contact us.*

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Special-shaped component insertion machine 'JM-50'

Special-shaped component insertion machine 'JM-50'

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MR-Series Abnormal Shape Component Insertion Machine

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JUKI Irregular Parts Insertion Machine 'JM-Series'

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JUKI

JUKI

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Since its founding in 1938, JUKI has provided the highest quality products and services to the global industrial sector, achieving sustainable growth. The driving force behind this development has been the commitment to "everything for our customers." In addition to challenges in product development that drive innovation, we contribute to our customers' value creation with solutions that dramatically enhance the productivity of their factory lines. As a global company with customers in over 185 countries, JUKI will continue to pursue innovative challenges globally while maintaining its DNA of evolution and transformation.

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