ＪＵＫＩ List of Products and Services

The "PG-01" is an offline data creation device that allows for easy, skill-free operation. It can be integrated with JUKI products. It supports the creation of component data without stopping production. Please feel free to contact us when needed. 【Features】 ■ Supports component data creation without stopping production ■ Easy, skill-free operation ■ Integration with JUKI products ■ Achieves improved line operating rates *For more details, please refer to the PDF document or feel free to contact us.

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The "Placement Monitor" is a newly developed ultra-compact camera mounted on the mount head that captures and saves images of the suction and mounting operations in real-time. In the event of a defect, it enables visual factor analysis based on the saved image data. It is equipped with analysis support features such as "Movie Mode" and "Digital Zoom Function," allowing for the comparison of images taken before and after part mounting to determine the presence or absence of parts. When starting production of a new model, it becomes easy to verify the mounting state by displaying the master image with correctly mounted parts alongside images captured during production and trial runs, thus shortening the ramp-up time for new models. 【Features】 ■ Defect Cause Analysis Tool ■ Presence/Absence Judgment of Parts ■ Database Management ■ Setup Assistance *For more details, please refer to the PDF document or feel free to contact us.

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"Solder Printing Recognition Position Correction" is JUKI's unique mount-integrated solution that promotes self-alignment effects. By incorporating correction for solder printing positions, it enhances the self-alignment effect and reduces the impact of solder printing position deviations. In the case of multi-surface circuits, recognizing the solder at the most distant diagonal points on the entire board allows for collective correction of all circuits, significantly shortening the solder recognition cycle time. 【Features】 ■ Mount correction function through solder recognition ■ Low-cost solution with mount integration ■ Reduction of recognition time for multi-surface circuits ■ Log information accumulation function *For more details, please refer to the PDF document or feel free to contact us.

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"JaNets" is a line control software that maximizes processing speed at the highest level. It offers features such as the "Data Creation Function," which creates production programs for each mounter with optimal line balance, and the "DB Server Management Function," which allows for sharing machine and component data across multiple lines. It visualizes production progress, equipment operating status, and errors on the production floor, supporting rapid decision-making and optimal operation of production lines. 【Features】 ■ Data Creation Function: Creates production programs for each mounter with optimal line balance ■ DB Server Management Function: Enables sharing of machine and component data across multiple lines ■ Analysis and Improvement Support Software: Achieves stable operation through visualization of equipment status ■ External Output Function - Outputs various events and status information from mounters, allowing for unique aggregation, analysis, and visualization by customers - Compatible with CFX format *For more details, please refer to the PDF materials or feel free to contact us.

• Other Software

"Trace Monitor (standard)" is a groundbreaking system tool that achieves stable operation by visualizing equipment status. It enables continuous data collection during production, allowing for early detection of line abnormalities to prevent issues from escalating. Data collection is easy, facilitating early analysis and countermeasures when problems arise. Automatic data collection and processing reduce labor hours. [Features] ■ Prevents line abnormalities before they occur ■ Enables early analysis and countermeasures ■ Reduces labor hours without manual work ■ Enhances reliability with accurate data ■ Visualizes equipment status *For more details, please refer to the PDF materials or feel free to contact us.

• Other Software

"IFS-NX" is a quality improvement solution software that can trace various information in circuit board production. Even during production, the mounter can match components with the suction device and perform external setup. By simply setting the Intelli feeder on the Intelli trolley, it automatically recognizes the position, enhancing operational efficiency and reliability. Additionally, based on the serial numbers and quantities registered at the time of component receipt, the number of components used on the mounter can be automatically deducted, simplifying component inventory management. [Features] ■ Improved product reliability ■ Realization of traceability ■ Increased operating rate through external setup ■ Management of remaining components *For more details, please refer to the PDF document or feel free to contact us.

• Other Software

We would like to introduce our "Printed Circuit Board Production Optimization Solution." By connecting to the JUKI Integrated Assembly System "JaNets," we enable real-time visibility of production status on-site, allowing for the identification of the causes of quality defects and facilitating appropriate and swift responses in inventory management. We achieve optimization for small-batch production and variable production, contributing to improved productivity and reduced loss costs for our customers. 【Five Solutions】 ■ Production Progress and Performance Management Solution ■ Operating Performance Analysis Solution ■ Defect Analysis Solution ■ Equipment Maintenance Solution ■ Inventory Management Solution *For more details, please refer to the PDF document or feel free to contact us.

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JUKI offers innovative solutions for parts management processes in manufacturing sites. ■ Do you have any of these concerns? ● It takes too long for incoming and outgoing shipments ● Warehouse space is being constrained ● The variety of packaging makes management complicated ● The first-in, first-out rule is not being thoroughly implemented We will solve these concerns with our Storage solution! * For more details, please refer to the PDF document or feel free to contact us.

• Inventory Management System

We would like to introduce a case study on the automation implementation by JUKI. JUKI's inspection and measurement systems contribute to reducing inspection time and enhancing the reliability of inspection data through digitization. Inspection time, which took 1.36 minutes with paper operations, can be shortened to 0 minutes with automatic input. Additionally, by transitioning from handwritten input of inspection records to automatic aggregation management, we also contribute to improving the reliability of inspection data. 【Effects】 ■ By changing inspection records from handwritten input to automatic aggregation management, the reliability of inspection data is enhanced. ■ By accumulating inspection data and capturing changes in production quality, it is possible to improve product quality. ■ By saving images and records of all inspected items, traceability can be strengthened. *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study on the automation implementation by JUKI. JUKI's inspection and measurement systems do not require veteran support or manuals, making it skill-less and allowing even beginners to perform tasks. 【Benefits】 ■ Reduction in setup time for new inspectors ■ Ability to maintain a high level of inspection quality ■ Development of operators into multi-skilled workers *For more details, please refer to the PDF materials or feel free to contact us.

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We would like to introduce a case study of JUKI's automation implementation. JUKI's inspection and measurement systems enable 24/7 line operation, allowing inspections that were previously done visually to be automated, contributing to labor savings. By implementing inline processes, we achieve smart inspection and measurement processes, leading to stabilized quality and reduced inspection time. [Effects] ■ Realization of labor savings ■ Capability for 24/7 line operation ■ Inline inspection processes enable compliance with Industry 4.0 and Manufacturing 2025 *For more details, please refer to the PDF materials or feel free to contact us.

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We would like to introduce a case study of JUKI's automation implementation. The inspection machine "SE1000" automates a wide range of inspection processes, including dimensional measurement, flatness inspection, scratches, and dents, which were previously performed manually. Variations in inspection results due to inspectors or time slots can also be reduced by using our inspection machine. 【Effects】 ■ Improvement in quality through the quantification of inspection content and items ■ Continuous and accurate inspections made possible by utilizing JUKI's inspection algorithms and AI ■ Reduction of inspection errors, omissions, and inconsistencies caused by individual differences and time slots *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study of JUKI's automation implementation. The inspection measurement system "SE1000" contributes to a significant reduction in inspection time and the realization of quantitative inspection of defects through the introduction of a hybrid inspection machine using a high-speed camera and high-precision laser. Visual inspection/full-area scanning with a laser took 5,400 seconds, but after implementation, it was reduced to 40 seconds. Additionally, by inspecting while scanning the entire area with a high-speed 2D camera, inspection errors and omissions can also be reduced. [Effects] ■ Full inspection of mass-produced parts is now possible, gaining customer trust and new orders. ■ Inspection errors and omissions are reduced through inspection with a high-speed 2D camera. ■ A significant reduction in inspection labor hours has been achieved. *For more details, please refer to the PDF materials or feel free to contact us.

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We would like to introduce a case study of JUKI's automation implementation. JUKI's inspection and measurement system consolidates multiple inspection tasks into a single inspection machine. This can reduce the labor and manpower required for inspections. Additionally, it contributes to reducing management labor through automatic aggregation from handwritten records and improving data reliability. 【Effects】 ■ By consolidating multiple inspection tasks such as surface inspection and dimensional inspection into one inspection machine, it is possible to reduce the labor required for inspections. ■ It is possible to reduce hiring costs, training costs, and personnel expenses. ■ Internal resources such as personnel can be effectively utilized in new businesses and other operations. ■ Supports the promotion of work style reform. *For more details, please refer to the PDF materials or feel free to contact us.

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We would like to introduce a case study of JUKI's automation implementation. The inspection measurement system "SE1000" contributes to a significant reduction in inspection time and the realization of quantitative inspection of defects by performing: 1. High-speed 2D camera scanning of the entire surface 2. Pinpoint inspection (depth) using lasers through hybrid inspection. 【Effects】 ■ Full inspection becomes possible, enhancing traceability through inspection data and images. ■ Statistical analysis can be conducted from data through the digitalization and quantification of inspection content and records, enabling process management. ■ Defects are discovered in real-time, allowing for rapid feedback to upstream processes and minimizing defects. *For more details, please refer to the PDF materials or feel free to contact us.

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We would like to introduce a case study of JUKI's automation implementation. The automated warehouse system "ISM Series" allows for automated decision-making through support software, even in picking operations that require the judgment skills of workers, such as considering combinations of parts used in the next production process. This enables appropriate outbound operations. It contributes to the efficiency of work in parts management. 【Effects】 ■ Skill-less operation and reduced burden on workers ■ Elimination of human errors ■ Significant reduction in outbound time *For more details, please refer to the PDF document or feel free to contact us.

• Inventory Management System

We would like to introduce a case study of JUKI's automation implementation. The automated warehouse system "ISM Series" allows for automatic parts retrieval from the instruction of parts dispatch. Before implementation, the counting of steps taken by workers during picking tasks was 1,527,040 steps per month, but after implementation, it was reduced to 572,640 steps per month, achieving a 60% reduction. The picking tasks that required manual labor in traditional parts dispatch operations have been automated, leading to improved work efficiency and significant labor cost reductions. [Effects] ■ Reduction of labor hours for picking tasks ■ Promotion of multi-skilled workers *For more details, please refer to the PDF materials or feel free to contact us.

• Inventory Management System

We would like to introduce a case study of JUKI's automation implementation. The automated warehouse system "ISM Series" allows for the bulk automatic storage of multiple parts. Before implementation, the time required for parts storage was 2,171 minutes per month, but after implementation, it was reduced to 1,250 minutes per month. The manual tasks involved in traditional storage operations, such as checking parts shelves and shelf numbers, moving items, and storing them on shelves, have been automated, resulting in increased efficiency in storage operations. 【Benefits】 ■ Reduction in labor hours for storage operations ■ Reduction in storage operation errors ■ Assurance of first-in, first-out inventory management *For more details, please refer to the PDF document or feel free to contact us.

• Inventory Management System

The automated warehouse system can also systematize the parts shelves you have with system software. It manages the locations of the parts shelves through the system, allowing you to understand where the parts are stored and the inventory status. By identifying and directing the inbound and outbound processes through the system, picking can be done quickly and accurately without mistakes. Furthermore, it eliminates dead space in the parts shelves and achieves efficient storage of parts through free location management. 【Benefits】 ■ Accurate real-time inventory count of parts shelves ■ Reduction in picking work hours ■ Skill-less operation for workers ■ Space-saving *For more details, please refer to the PDF document or feel free to contact us.

• Inventory Management System

We would like to introduce a case study of JUKI's automation implementation. The automated warehouse system centrally manages inventory in the warehouse using system software, visualizing the inventory status of not only the automated warehouse but also the parts shelves owned by customers in real-time, enabling effective inventory management. In addition to improving the efficiency of inventory management tasks such as stocktaking, the inventory management data can also be utilized for parts ordering and receiving operations, preventing sudden stockouts and excess inventory, and achieving smooth inventory management. 【Effects】 ■ Accurate real-time understanding of inventory levels ■ Reduction of management workload for stocktaking tasks ■ Utilization of data for ordering and receiving operations ■ Prevention of stockouts ■ Proper inventory management *For more details, please refer to the PDF materials or feel free to contact us.

• Inventory Management System

We would like to introduce a case study of JUKI's automation implementation. The automated warehouse system, centered around ISM software, not only integrates with the automated warehouse and existing shelves but also connects with various device terminals used for inbound and outbound operations, parts transport systems, and core systems such as MES and ERP. By building a network with the automated warehouse system, we achieve automation of parts warehouse management, labor reduction, and improved work efficiency. 【Effects】 ■ Improved work efficiency by integrating with various devices ■ The existing shelves currently used by customers can also be monitored for inventory status of all parts through the ISM system ■ Integration with production management systems and order management systems is also possible ■ Once information integration between the parts warehouse system and the parts transport system is established, automatic collection and delivery to the production line becomes possible *For more details, please refer to the PDF materials or feel free to contact us.

• Inventory Management System

We would like to introduce a case study of JUKI's automation implementation. Our automated warehouse system minimizes dead space that occurs with traditional parts shelves and achieves efficient storage of parts through free location management. In addition to significantly reducing the space required for parts storage, it has also alleviated the burden on workers. [Effects] ■ Significant reduction in the installation space for parts shelves ■ Reduced burden on workers *For more details, please refer to the PDF materials or feel free to contact us.

• Inventory Management System

The "RS-1R" is a high-speed modular mounter that achieves a maximum cluster takt of 47,000 CPH. The advanced "Takumi Head" features a variable height recognition sensor, further enhancing its capabilities. It achieves optimal line balance and the highest level of throughput. With nozzle traceability functionality and support for large nozzles, it can accommodate a wide range of components from 0201 to large irregular parts. 【Features】 ■ High speed with a maximum cluster takt of 47,000 CPH ■ Equipped with the "Takumi Head" that changes the height of the recognition sensor ■ Achieves optimal line balance and the highest level of throughput ■ Wide component compatibility from 0201 to large irregular parts ■ Suitable for LED mounting *For more details, please refer to the PDF document or feel free to contact us.

• Manufacturing Equipment

The "RP-2 (HP) / RP-2 (B)" is a versatile printing machine that accommodates a wide range of production forms and offers excellent cost performance. It allows for the direct attachment of commercially available solder pots. By automatically supplying solder, it maintains a consistent rolling diameter of 15mm. With a high-precision solder guide, it prevents overflow on the sides of the squeegee, reduces the rate of mounting defects, and achieves high-quality printing. 【Features】 ■ Automatic solder supply system ■ Cream solder rolling diameter monitoring system ■ Stencil opening inspection system ■ Stencil lock & PCB clamp ■ Feedback function from SPI *For more details, please refer to the PDF materials or feel free to contact us.

• Manufacturing Equipment

The "Chain Inspection Machine TM1000" is a specialized inspection machine provided by JUKI, designed for simultaneous inspection of both sides, such as coaxial measurement. It has numerous achievements in automotive components (timing chains / drive chains)! ■ Features - Dedicated measuring inspection machine for chains - Used for quality inspection of completed timing chains - Significant reduction in inspection time through automatic inspection of one full chain rotation - Early detection and elimination of potential failure factors by measuring the perpendicularity of chain pins - Feedback to the manufacturing process and predictive maintenance enabled through statistical management of inspection data *For more details, please download the PDF or contact us.

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The appearance inspection machine "SE1000" is suitable for visual inspections of parts such as cylinder heads and inverter cases in electric vehicles and internal combustion engine vehicles, focusing on surface defects. It can accommodate large components with a maximum width of 600mm, depth of 590mm, and height of 300mm, making it a highly versatile machine. The Z-axis is adjustable, allowing for high-precision inspections even for tall components like cylinder heads by focusing accurately. 【Features】 - A high-rigidity cast frame that is resistant to vibration, achieving high positioning accuracy even during high-speed inspections. - Automatic data saving function for establishing inspection traceability. - High-speed and high-precision 2D & 3D (i-3D) inspections enabled by three-stage ring lighting and image processing technology. - Hybrid inspections combining cameras and measurement devices like lasers (optional). - Enhanced defect detection accuracy through the use of AI functions for object detection (optional). *For more details, please refer to the PDF document or feel free to contact us.

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The "RV-2-3DH" is a 3D substrate appearance inspection machine that boasts overwhelming speed and astonishing high precision. It automates various inspection processes that were previously done manually, including dimensional measurement, flatness inspection, scratches, and dents. By implementing inline processes, it achieves stabilization of quality and reduction of inspection time, thereby smartening the inspection and measurement processes. The adoption of high-resolution lenses enhances the inspection accuracy of ultra-small components. It features a user-friendly process mode that is accessible to both beginners and advanced users. 【Features】 ■ Overwhelming speed: Achieves significant improvement in inspection takt time with high pixel (12 million pixels) support. ■ Astonishing high precision: Enhanced inspection accuracy for ultra-small components due to the use of high-resolution lenses. ■ Automation of visual inspection: Usable for measurement purposes as well. ■ Efficiency improvement for the entire factory: Realizes overall factory efficiency through system integration. ■ Well-established ease of use: A process mode that is easy to use and customizable for both beginners and advanced users. *For more details, please refer to the PDF document or feel free to contact us.

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The "RV-2-3D" is a 3D substrate appearance inspection machine that achieves higher precision and speed. In addition to the conventional 2D templates and process modes, a new template for 3D has been added. Furthermore, a dedicated algorithm for fillet inspection has been developed. It supports various inspection items such as dimensional measurement (length, distance, clearance), angle, flatness, and parallelism all in one machine. 【Features】 ■ High-speed inspection - Achieves high speed with a new 3D unit - Achieved 0.41 sec/FOV, a 34% improvement compared to conventional machines ■ High precision - Height resolution of 0.1μm and repeatability of 10μm (for 0402 chips) - Significant improvement in accuracy - New technology development enables the acquisition of clear and high-precision 3D images ■ Inspection method - In addition to the conventional 2D templates and process modes, a new template for 3D has been added - Additionally, a dedicated algorithm for fillet inspection has been developed *For more details, please refer to the PDF document or feel free to contact us.

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The "JM-100" is a multitasking platform that achieves class-leading speed with high-speed insertion (suction nozzle: 0.6 seconds, gripper nozzle: 0.8 seconds per part). It is equipped with a newly developed "Takumi Head" that optimizes the height of the laser recognition sensor according to the height of the inserted parts. It allows for flexible production tailored to a wide range of products, from small parts to large parts. 【Features】 ■ High-speed insertion ■ Equipped with the newly developed "Takumi Head" that changes the height of the recognition sensor *For more details, please download the PDF or contact us.

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The high-speed compact modular mounter "RX-6R/RX-6B" boasts high productivity with a maximum speed of 42,000 CPH while maintaining versatility to accommodate a wide variety of components, all in a compact size. 【Features】 ○ Space-saving design with a width of 1.25m ○ Standard placement monitor inspection function for achieving even higher quality production * Only the RX-6R with a 6-nozzle head is supported. It is optional for the RX-6B. ○ Optimal line configuration can be achieved by exchanging heads according to changes in production items ○ High-speed mounting through high-speed non-stop image recognition * This is optional for the RX-6B. ○ Supports tall components, large components, and large PCBs For more details, please contact us or download the catalog.

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The new KE series has arrived, achieving further evolution. It enables the construction of a flexible, high-speed, high-quality electric line. With laser recognition, it can identify various component shapes, from 0402 ultra-small parts to PLCC, SOP, and QFP up to 33.5mm square. Laser recognition is unaffected by variations in component characteristics such as electrode shape and gloss, ensuring stable recognition and mounting. 【Features】 ○ JUKI's proprietary laser recognition technology boasts high recognition capability and quality ○ Component check function improves mounting quality ○ Independent control of XYΘ axes ○ Full closed-loop control ○ Image recognition possible with laser head (optional for KE-3010) For more details, please contact us or download the catalog.

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The "Automated Warehouse ISM3600" is a product that automates the management of all types of components, including electronic parts. 【Features】 ■ Safe and secure inbound and outbound management with case management Since there is no direct contact with the components, important parts can be managed safely. The case height can be adjusted up to a maximum of 88mm. ■ Efficiency through system integration Accurately track the inventory count of components on the shelves in real-time. This enables a reduction in the skill level required for operators. ■ 70% space reduction With storage space that reaches close to the ceiling and free location management, efficient use without waste is possible. Additionally, by adding the expansion unit ISM3900, the number of components that can be stored can be increased. ■ Component management at humidity levels below 5% Supports time management and humidity traceability functions for MSD components. Vacuum packing is not necessary, allowing MSD components to be managed in cases. ■ Up to 27 reels can be processed in bulk for inbound and outbound Since there are no operator tasks during inbound and outbound processes, this enables multi-skilled operations. It is possible to prevent picking errors due to human error. Optimal component management, such as first-in-first-out for component outbound, can be achieved. *For more details, please refer to the PDF document or feel free to contact us.

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