日本製造 List of Products and Services

We would like to introduce a case where the manufacturing process of tamagoyaki, which has traditionally been considered difficult to automate or mechanize, has been automated. A customer who supplies tamagoyaki to supermarkets nationwide consulted us about reducing labor costs for making tamagoyaki and lowering production costs further. We achieved as much automation as possible from the complex cooking process of tamagoyaki to packaging, which was previously difficult to automate or mechanize. The workforce was reduced from 18 to 8, contributing to an annual labor cost reduction of 60 million yen. 【Case Overview】 ■ Challenge - Reduce labor costs for making tamagoyaki and lower production costs further. ■ End Benefit - The workforce was reduced from 18 to 8, contributing to an annual labor cost reduction of 60 million yen. - Mechanization enabled operations during nights and holidays, doubling production capacity. *For more details, please refer to the related links or feel free to contact us.

The Japanese-made waterwheel-type rotary transfer machine 'VRTM10A' has been born, featuring excellent maintainability and fine operability with CNC control. It demonstrates its power in processing complex parts with high machining precision. With a short cycle time of 10 seconds, it can process parts simultaneously in three directions, enabling mass production in a short time. It is recommended for those who have challenges such as "looking for a versatile machine tool with high cost-effectiveness and added value" or "wanting a machine tool that can be customized for specific applications." 【For such challenges】 ■ It would be convenient to have a machine tool that can mass-produce high-precision processed items like valves without manual labor. ■ To pave the way for the company's future, we want to receive orders for complex processed items with many manufacturing processes and ensure stable mass supply. ■ As orders for parts processing shrink, we want to receive orders for "medium lots" and "various types" of processed items and open up new paths. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce our amorphous processing business, which enables the development of highly competitive transformers and motors, anticipating future potential and overseas expansion. Amorphous materials significantly excel in power loss during use and power consumption under load. It is expected that the price difference of materials will narrow in the future; however, processing (cutting, annealing, molding) is considered a challenge in the market. At Seishin Kiko, our business group, we have developed unique design capabilities and technical skills to create laminating, cutting, and mass production equipment for manufacturing amorphous cores. Since similar challenges and needs exist overseas, this also contributes to securing sales in international markets. 【Key Points】 ■ Market Challenges - Processing (cutting, annealing, molding) of amorphous materials is difficult. ■ End Benefits - Highly competitive amorphous cores can be sold. - Due to the difficulty of processing this material, it becomes harder for other companies to follow suit, making it easier to maintain a competitive edge. - Similar challenges and needs exist overseas, contributing to securing sales in international markets. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case study of the automatic sex determination machine "CaniScan," which has successfully led to reductions in time and costs while maintaining marine biological protection. From the perspective of marine biological protection, it is necessary to release crabs that are below a certain size or are female when shipping edible crabs. The determination of sex in a large number of crabs, which is particularly difficult, was previously done manually, resulting in high time and monetary costs. By introducing our product that automatically determines the sex of crabs using AI, we contributed to shortening the time from capture to shipment. Additionally, we achieved long-term monitoring of marine resources through the data collection of sex and size in the target sea area. [Challenges] - From the perspective of marine biological protection, it is necessary to release crabs that are below a certain size or are female when capturing and shipping edible crabs. - Until now, the determination of sex in a large number of crabs, which is particularly difficult, was done manually, resulting in high time and monetary costs. *For more details, please refer to the related links or feel free to contact us.*

At our business group, Atlas Planning, we have developed a full-scale commercial "pizza dough ball" that improves operational speed and reduces waste loss issues. Not only do we manufacture it at a domestic factory that has implemented a horizontal mixer and thoroughly manages quality control under organic JAS standards, but we also have a system in place to assist with notifications to the authorities for original branding. Please contact us if you have any requests. 【Features】 ■ Achieve original branding even in ultra-small lots ■ Improve operational speed and reduce waste loss issues ■ Manufactured at a domestic factory with thorough quality control under organic JAS standards ■ Assistance with notifications to authorities for original branding *For more details, please refer to the related links or feel free to contact us.

Our business group, Atlas Planning, is developing the "Exquisite Fried Horse Mackerel" project aimed at moving away from cheap food. We have established a unique supply chain to develop "fried horse mackerel that maintains proper freshness," which had not been possible due to the fragmentation of the production process. We continue to maintain a trusting relationship with the production and processing areas that have enabled us to achieve direct delivery to processing plants after catch, with a single freeze at the production site. [Features] ■ Achieved single freeze at the production site through a unique supply chain ■ Solved fundamental issues of commercial fried horse mackerel ■ Continued trust with production and processing areas *For more details, please refer to the related links or feel free to contact us.

We would like to introduce the development of our original brand using "freeze-dried ginger soup" at our business group, Atlas Planning. We achieve high cost performance through our unique freeze-drying method. Furthermore, we produce hit products utilizing our extensive product development experience. 【Features】 ■ Planning hit products covering everything from raw material procurement to manufacturing ■ Achieving high cost performance with our unique freeze-drying method ■ Producing hit products using our rich product development track record *For more details, please refer to the related links or feel free to contact us.

At our business group, Kitaichi Electric, we are engaged in the manufacturing of automotive electronic devices, not just producing them, but also designing and proposing appropriate processes and production systems based on quantity and cost. As automotive technology rapidly evolves, we focus on new equipment and technological improvements to continuously adapt to industry changes. Furthermore, we maintain our manufacturing system by constantly identifying areas for improvement, such as co-developing equipment that leads to increased productivity with equipment manufacturers. [Key Points] - A system that continuously seeks to reduce costs and find areas for improvement - Strengthening the manufacturing system through automation and capital investment - Proposing flexible manufacturing methods tailored to the characteristics of electronic devices - Owning inspection equipment in-house to ensure high quality *For more details, please refer to the related links or feel free to contact us.