日本製造 List of Products and Services

We would like to introduce a case study of the automatic sex determination machine "CaniScan," which has successfully led to reductions in time and costs while maintaining marine biological protection. From the perspective of marine biological protection, it is necessary to release crabs that are below a certain size or are female when shipping edible crabs. The determination of sex in a large number of crabs, which is particularly difficult, was previously done manually, resulting in high time and monetary costs. By introducing our product that automatically determines the sex of crabs using AI, we contributed to shortening the time from capture to shipment. Additionally, we achieved long-term monitoring of marine resources through the data collection of sex and size in the target sea area. [Challenges] - From the perspective of marine biological protection, it is necessary to release crabs that are below a certain size or are female when capturing and shipping edible crabs. - Until now, the determination of sex in a large number of crabs, which is particularly difficult, was done manually, resulting in high time and monetary costs. *For more details, please refer to the related links or feel free to contact us.*

The product is a rotary transfer machine with a vertically arranged index table. Units can be arranged in three directions relative to the chuck, allowing for simultaneous processing. There is no need for re-clamping at each stage, eliminating concerns about misalignment. Additionally, the adoption of CNC technology ensures high repeatability, minimizing the impact of changes in the external environment. 【Features】 ■ Simultaneous processing in three directions with one chuck ■ High-precision processing with CNC ■ Mass production processing with short cycle times ■ Reduced workload for holder attachment and detachment ■ Customization to meet specific needs *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Index Machine for Housing Processing" with a 60% output and 4-axis head. There are 7 models available, and the attachment and detachment are done manually. Additionally, our business group, Seishin Machine Works, offers a lineup of dedicated machines and units to support the advancement of FA concepts. Please feel free to contact us if you have any requests. 【Specifications】 ■ 7 models, single attachment ■ Manual attachment and detachment *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Index Machine for Cover Processing" with a 60% output and 5-axis head. It features a single model with one attachment and is designed for manual setup with automatic dispensing. Additionally, our business group, Seishin Machine Works, offers a lineup of dedicated machines and units to support the advancement of FA concepts. Please feel free to contact us if you have any requests. 【Specifications】 ■ Single model, one attachment ■ Manual setup with automatic dispensing *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Index Machine for Cylinder Processing" with an 80% output and 7-axis head. It features three models with three attachments and is designed for manual and automatic dispensing. Additionally, our business group, Seishin Machine Works, offers a lineup of dedicated machines and units to support the advancement of FA concepts. Please feel free to contact us if you have any inquiries. 【Specifications】 ■ Three models, three attachments ■ Manual and automatic dispensing *For more details, please download the PDF or feel free to contact us.

This product is a NC-controlled facing spindle that is difficult to unbalance. By combining it with a slide unit, taper machining, spherical machining, and threading can be performed without rotating the product. Additionally, it can be designed to meet customer needs. We have a track record of producing taper hole machining spindles that are specialized for taper machining and can be made at a low cost. 【Production Examples】 ■ Spindle specialized for taper and reverse taper hole machining - A sleeve with an angle is attached to the quill mounted at the tip of the spindle - By moving this sleeve back and forth, taper hole machining is possible *For more details, please download the PDF or feel free to contact us.

The "Eccentric Boring Machine" is a machining device capable of automatic loading and unloading. It is essential to design and manufacture a spindle head with another eccentric spindle inside the main spindle. Initially, while the design was possible, processing and assembling the parts were challenging. However, various departments came together, shared their ideas, and were able to achieve completion. To maintain precision, the machine is equipped with spindle cooling. 【Specifications】 ■ 2 jigs, 1 spindle head ■ 4 models, 2 units installed ■ Automatic loading and unloading ■ Equipped with spindle cooling for precision maintenance ■ Position confirmation sensor for maintaining machining depth accuracy *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Transfer Machine for Pump Processing" designed for automotive pumps. While a pallet system was determined to be the best for the product shape, there were various processing directions, making it unclear whether the pallet configuration was feasible. We actually produced a set of pallets, assessed their viability, identified areas for improvement, and ultimately delivered them to the customer without any issues. 【Specifications】 ■ Compatible with 31 models, yet requires minimal setup ■ Equipped with 135 material stockers ■ 38-station pallet transport *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Transfer Machine for Valve Processing" that uses a turret head with axial core lubrication at 40%. To achieve the line configuration, a turret with axial core lubrication is essential, and at that time, there were no commercially available options, so it was designed and manufactured by the Precision Machinery Group. It realizes almost no setup time and is compatible with multiple models. 【Specifications】 ■ 12-station pallet transport ■ Uses a turret head with axial core lubrication at 40% ■ Achieves compatibility with multiple models with almost no setup time *For more details, please download the PDF or feel free to contact us.

The "Piston Processing Transfer Machine" is a machine that processes automotive pistons with a 21-station direct specification. It is required to achieve both the conflicting goals of reducing cycle time and consolidating processes. By utilizing a special high-speed transport mechanism, it reduces cycle time and performs complex processing in 70% of the processes, achieving process consolidation. With a special facing spindle, the inner diameter grooving process is completed in about 2 seconds. 【Specifications】 ■ Processes everything except for outer diameter finishing ■ The transport device achieves shock-free high-speed transport through a special high-speed mechanism ■ The inner diameter grooving process is completed in about 2 seconds with a special facing spindle ■ Grooving for different hole diameters can be handled without changing tools ■ To accommodate a variety of products, tool exchange devices are installed at necessary locations *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Transfer Machine for Knuckle Processing," which processes automotive knuckles designed for 15-station manipulator transport. Adopting a manipulator system, it changes the angle of the product during transport, ensuring that the orientation of the processing area is always aligned, resulting in a cohesive setup. Additionally, backup devices and auxiliary clamp devices have been installed in necessary areas. 【Specifications】 ■ Processes everything except for the center hole of the product ■ Equipped with a work stocker for 40 pieces ■ Backup devices and auxiliary clamp devices installed in necessary areas ■ 15-station manipulator transport *For more details, please download the PDF or feel free to contact us.

Introducing the "Transfer Machine for Cylinder Processing" with a 19-station pallet transport specification. Due to the presence of many difficult-to-process areas, such as grooves at the bottom of holes approximately φ22mm and 120mm deep, we conducted test processing using a test spindle with the cooperation of our customers. We repeatedly manufactured tools and conducted processing trials, and after much trial and error, we finally achieved success. Furthermore, with the realization of this equipment, the number of parts that previously required 10 items for the customer has drastically reduced to just 1. 【Specifications】 ■ Internal deep groove processing is completed in seconds with a special facing spindle. ■ R6 notching processing at a depth of 100mm is also performed. ■ 19-station pallet transport. *For more details, please download the PDF or feel free to contact us.

We would like to introduce the development business of semiconductor and electronic component inspection manufacturing equipment undertaken by our business group, F.A.T. Corporation. We have numerous achievements in semiconductor and electronic component-related inspection manufacturing equipment, including test handlers, appearance inspection taping machines, in-tape appearance inspection machines, and equipment for assembly processes. In the case of test handlers, we offer custom solutions that accommodate a wide range of supply methods, such as wafers, trays, lead frames, and parts feeder supply, as well as the possibility of integration as a single machine. 【Features】 ■ Custom test handlers that accommodate a wide range of supply methods ■ Capability to function as an integrated machine ■ Wide range of support from in-pocket inspection to six-sided appearance inspection ■ Post-inspection storage options include taping, as well as trays and tubes ■ Appearance inspection taping machines for tray supply and parts feeder supply types, etc. *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "manufacturing inspection equipment for the automotive industry" from our business group, F.A.T. Corporation's engineering division. As inspection and labor-saving devices for parts used in the automotive industry, we offer automotive parts laser marking, automotive electronic component inspection equipment, and inspection assembly labor-saving devices. Please feel free to contact us if you have any inquiries. 【Products Offered】 ■ Automotive Parts Laser Marking ■ Automotive Electronic Component Inspection Equipment ■ Inspection Assembly Labor-Saving Devices *For more details, please download the PDF or feel free to contact us.

At our business group, F.A.T. Co., Ltd., we engage in the sale of electronic materials, including support for sockets and fixtures for handlers from other companies, as well as the production of fixtures for temperature evaluation. We offer custom solutions for test sockets and jigs, propose taping materials, and manufacture custom carrier tapes. Additionally, we handle contact probes (measuring devices) for semiconductor devices such as TO220 and SOP, which are used in the automotive industry, with a focus on low-cost, high-quality, Japanese-made products. 【Features】 ■ Custom design support for sockets and fixtures for other companies' handlers is available. ■ Production of fixtures for temperature evaluation. *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Software Development for the FA Field" in the engineering business of our group company, F.A.T. Co., Ltd. We carry out commissioned development of control and measurement programs using PCs, as well as commissioned development of control programs using PLCs. Additionally, we are involved in various engineering projects, including custom design and manufacturing of inspection equipment and tools for the automotive industry. Please feel free to contact us if you have any inquiries. [Development Details] ■ Commissioned development of control and measurement programs using PCs ■ Commissioned development of control programs using PLCs *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Medical Parts Marking Machine" in the medical device (OEM) business of our group company, F.A.T. Co., Ltd. Thanks to the UV laser, it is possible to print clean characters on resin parts and thin metal parts without generating any burn residue. We specialize in OEM development of small medical devices that apply the inspection and assembly technologies cultivated in the semiconductor industry. Please feel free to contact us if you have any requests. 【Features】 ■ We excel in OEM development of small medical devices that apply the inspection and assembly technologies cultivated in the semiconductor industry. ■ Thanks to the UV laser, it is possible to print clean characters on resin parts and thin metal parts without generating any burn residue. *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Medical Inspection Jigs and Related Equipment (OEM)" in the medical device (OEM) business of our group company, F.A.T. Co., Ltd. We specialize in the OEM development and design of medical-related inspection jigs, utilizing inspection and assembly technologies cultivated in the semiconductor industry for the OEM development of small medical devices. Please feel free to contact us if you have any inquiries. 【Product Lineup】 ■ OEM development and design of medical-related inspection jigs *For more details, please download the PDF or feel free to contact us.

The "FH-6140" is a handler type that performs a consistent process of exterior inspection and taping after electrical characteristic testing with simultaneous measurement of 32 units. It individually retrieves two-direction mini flat package ICs (devices) stored in a 6-row magazine and conducts simultaneous testing of 32 units using IC sockets connected to the tester. After testing, the devices undergo image inspection, and based on the measurement results from the tester and image inspection, defective products are automatically stored in the NG box, while good products are sent for taping. 【Features】 ■ Conducts simultaneous testing of 32 units using IC sockets connected to the tester ■ Performs image inspection on devices after testing ■ Automatically stores defective products in the NG box and good products for taping *For more details, please download the PDF or feel free to contact us.

The "FC-8000" is a fully automatic welding machine that transports the stem and cap, aligns them with high precision, and then performs resistance welding. It uses a high-precision pressing mechanism to form the electrode part. The welding execution load is measured using a load cell. Additionally, it employs image processing to perform high-precision θ correction of the cap and stem, and is equipped with a TAB misalignment inspection function after welding. 【Features】 ■ Constructs the electrode part using a high-precision pressing mechanism ■ Measures the welding execution load using a load cell ■ Performs high-precision θ correction of the cap and stem using image processing ■ Equipped with a TAB misalignment inspection function after welding *For more details, please download the PDF or feel free to contact us.

The "FTP-210" is a parts feeder supply taping machine with a versatile dual-camera appearance inspection system. It supplies devices from the parts feeder, performs suction transport and appearance inspection, and after alignment correction, automatically inserts them into embossed carrier tape. Subsequently, it distinguishes the front and back direction display in the IN pocket and automatically winds them onto a reel, making it a cost-effective automatic taping device. 【Features】 ■ High-speed and reliable tape insertion enabled by alignment function ■ Versatile dual-camera appearance inspection system (printing, front/back direction, foreign object inspection, etc.) ■ Taping function with 8mm width (standard type) *For more details, please download the PDF or feel free to contact us.

The "FB-2000" is a device that automatically tapes good products after performing a six-sided visual inspection on SOP-type devices. It individually transports electronic components supplied in sticks, performs a six-sided visual inspection, and automatically inserts them into embossed carrier tape, seals with cover tape, and winds onto a reel. Please feel free to contact us if you have any inquiries. 【Specifications (partial)】 ■ Symmetrical devices: Devices stored in sticks ■ Supply form: Stick (stack height 400mm) ■ Processing capacity: 0.45 seconds per unit or less (8000 UPH) ■ Number of visual inspection positions: 6 positions ■ Classification: 2 categories (good/bad) *For more details, please download the PDF or feel free to contact us.