フーズテック List of Products and Services

The "sanitary drainage pit" opens the balance valve with even a small amount of drainage due to gravity, allowing for automatic drainage, so no water remains in the pit. Once the water has finished flowing, the valve automatically closes, preventing the intrusion of cockroaches and mice, making it a revolutionary drainage pit. It can be widely installed in food processing plants, meat processing plants, plant factories, school lunch centers, supermarkets, livestock facilities, and more. Unlike traditional water-seal types, the sanitary drainage pit does not produce odors or attract small flies due to stagnant water, and there is no slime or clogging, so customers will notice the difference when they use it. 【Features】 - Blocks bacteria and odors with a dry trap. - Easy to maintain, with a long-lasting cleaning effect. - Designed for heavy-duty greasing, allowing for the passage of cart forks. - Compatible with various pit shapes, enabling cleaning with mesh baskets. *For more details, please refer to the PDF materials or feel free to contact us.

At Futech Co., Ltd., we deliver cultivated know-how and reliable technology. We provide services centered around the design, manufacturing, and construction of food manufacturing machinery, environmental hygiene machinery, sanitary equipment, refrigeration and freezing, air conditioning, and general food factory equipment. If you are having trouble with the design or construction of food manufacturing machinery or environments, please feel free to consult with us. 【Business Activities】 ■ Sales, rental, and renovation of (marine) refrigerated and frozen containers ■ Design and manufacturing of refrigeration, freezing, and heating equipment ■ Design, manufacturing, and installation of sanitary food machinery ■ General renovation work for food factories ■ Water treatment business ■ Design and manufacturing of fully automatic vacuum fryers (patented in Japan and the U.S.) ■ Overseas export operations of food machinery *For more details, please refer to the PDF materials or feel free to contact us.

This document introduces the "Sanitary Drainage Pit" handled by Food Tech. The "Sanitary Drainage Pit" opens its lid due to the weight of water and drains automatically, leaving no water remaining inside the pit. As a result, it prevents unpleasant odors and insect infestations caused by stagnant water, unlike traditional basket pits or U-traps. We manufacture them to fit the required sizes. Please contact us for more details. 【Features】 ■ Clean appearance after installation ■ Compatible with various pit shapes (conical pits, square pits) ■ Cleaning possible with the installation of a mesh basket ■ Pipe sizes: compatible from 80A to 20A ■ Suitable for HACCP measures * For more details, please refer to the PDF document or feel free to contact us.

Foods Tech Co., Ltd. provides services centered on the design, manufacturing, and construction of general food factory equipment, including food manufacturing machinery, environmental sanitation machinery, sanitary equipment, refrigeration and freezing, and air conditioning. With the automation of food factories, various types of machinery and components are being developed. We aim to continuously provide comprehensive engineering that combines these elements and sometimes develops new ones to deliver a diverse range of systems swiftly. 【Business Activities】 ■ Sales, rental, and renovation of (marine) refrigerated and frozen containers ■ Design and manufacturing of refrigeration, freezing, and heating equipment ■ Design, manufacturing, and installation of sanitary food machinery ■ General renovation work for food factories ■ Water treatment business ■ Design and manufacturing of fully automatic vacuum fryers (patented in Japan and the U.S.) ■ Overseas export operations of food machinery *For more details, please refer to the PDF materials or feel free to contact us.

We design and manufacture fully automatic vacuum fryers tailored to our customers' specifications and sizes. We can also accommodate vacuum freezing, vacuum drying, and impregnation without using frying oil. The "fully automatic vacuum fryer" operates entirely automatically from raw material input to product retrieval, allowing for free setting and modification of frying conditions and other parameters based on raw material (batter) changes. 【Features of the Fully Automatic Vacuum Fryer】 ■ Fully automatic from raw material input to product retrieval ■ Maintains nutrients and produces products with good texture ■ Widely applicable to vegetables, fruits, and more ■ Suitable for ingredients in instant foods and delicacies *For more details, please refer to the PDF document or feel free to contact us.

This catalog is a collection of case studies for the products of Food Tech, which specializes in the design, manufacturing, construction, and sales of food factory equipment. We introduce numerous case studies, including product packaging lines, multi-stage net steam hot air dryers, and general-purpose vacuum cooling devices. When it comes to food manufacturing machinery, you can rely on us. 【Featured Cases (Excerpt)】 ■ Product Packaging Line ■ Automatic Continuous Seasoning Device ■ Chicken Processing Line ■ Multi-Stage Net Steam Hot Air Dryer ■ Tunnel Freezer *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Product Packaging Line" developed by Foods Tech Co., Ltd. In a small-scale confectionery factory, semi-finished products were manually weighed and packaged after seasoning, but they could no longer cope with a significant increase in production. As a solution, equipment was introduced to automatically weigh and package the semi-finished products after seasoning. As a result of automation, it became possible to produce 4 to 5 times the amount of products with half the workforce compared to before. [Overview] ■ Background leading to the introduction - Unable to cope with a significant increase in production ■ Solution - Introduced equipment for automatic weighing and packaging - Weighing and packaging machines were selected as relatively inexpensive equipment *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Automatic Continuous Seasoning Device" developed by Foods Tech Co., Ltd. There were issues such as the occurrence of seasoning unevenness, lack of productivity, and the need for operators to constantly operate the machine. Therefore, this device was introduced. It is compatible with powdered seasonings and can be easily cleaned with water, making it suitable for varieties with short production times. 【Overview】 ■ Background leading to the introduction - Issues arose such as the occurrence of seasoning unevenness, lack of productivity, difficulty in handling liquid seasonings, and the need for operators to constantly operate the machine. ■ Solutions/Effects - Automatic and precise supply of raw materials and seasonings, with liquid spraying of liquids and slurries. - Equipped with a cart for easy mobility. - Operators do not need to constantly operate the machine, allowing them to perform other tasks simultaneously. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "chicken processing line" developed by Foods Tech Co., Ltd. Previously, gas (direct flame) was used as fuel for the kettle that heats the chicken, but it was difficult to make precise temperature adjustments, requiring frequent checks on the internal condition. As a solution, we switched from direct flame to a steam-heated kettle. Now, the amount of steam inflow can be automatically controlled, eliminating concerns about fire hazards since no flames are used. [Overview] ■ Background leading to the introduction - It was difficult to make precise temperature adjustments, requiring frequent checks on the internal condition. ■ Solution - Changed to a steam-heated kettle from direct flame. - Implemented automatic control of steam inflow. (The interior of the kettle is designed like a thermos, with high-temperature steam flowing in between the double walls.) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Multi-Stage Network Steam Hot Air Dryer" developed by Foods Tech Co., Ltd. After coating nuts with honey, they were dried on shelves for productization, but there arose a necessity for significant production increases. Therefore, this equipment was introduced. It can dry in half the time of shelf drying, enabling a substantial increase in production, and since it requires less manual labor, it significantly contributes to labor savings. 【Overview】 ■ Background leading to the introduction - There was a necessity for significant production increases. - It was decided to also aim for labor savings. ■ Solutions/Effects - Drying was done using a 4-stage network steam continuous hot air dryer. - Since it does not use fire, there is no concern about fire hazards. - Fine temperature adjustments are possible through valve operation. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Tunnel Freezer" developed by Foods Tech Co., Ltd. There were issues with the old equipment, which was frequently breaking down, had uneven cooling, and caused products to scatter in various places. Therefore, we introduced this new device. While discussing with factory operators and maintenance personnel, we created a machine that was appropriately sized, structurally sound, and easy to use. As a result, troubles decreased, maintenance became easier, and both productivity and quality improved. [Overview] ■ Background for Introduction - To update the equipment used in a cake manufacturing factory and to accommodate increased production. - The old equipment was difficult to clean and maintain, leading to dissatisfaction among operators. ■ Solution - We listed the problems and discussed solutions while developing the machine. - In particular, we created space around the main body to facilitate cleaning of the body and walls. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "SUS external tank" developed by Foods Tech Co., Ltd. The three small iron tanks installed in each area have deteriorated over time, necessitating their replacement. As a solution, for rooftop installation, we opted for stainless steel containers instead of concrete to reduce weight and prevent leaks due to concrete cracking, and the oil containment area was also made of stainless steel. This approach was more cost-effective than building three separate tanks and made management easier. [Overview] ■ Background leading to the introduction - The small iron tanks had deteriorated over time, necessitating their replacement. ■ Solution - Since the contents of the three tanks are oil, they were consolidated into one location and made of stainless steel. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Low-Temperature Processing Equipment for Raw Materials (HACCP Compliant)" developed by Foods Tech Co., Ltd. There was a need to sort raw materials such as vegetables upon delivery, but there was no dedicated room for this, leading to issues related to hygiene, temperature, and lighting (visibility). Therefore, we created low-temperature processing equipment in compliance with HACCP standards. Due to the low temperature (around 15°C), the deterioration of raw materials was minimized during work. 【Overview】 ■ Background leading to the introduction - There was a need to sort raw materials such as vegetables upon delivery, but there was no dedicated room, and a shared space was being used, which posed hygiene issues. ■ Solutions/Effects - We created low-temperature processing equipment in compliance with HACCP standards. - The lighting became brighter, allowing for immediate identification of defective parts in the raw materials. - Cleaning after work became easier. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Product Storage Test Room" developed by Foods Tech Co., Ltd. Due to the urgent need for a product storage testing room for the launch of a new product, there was limited time and budget. As a solution, we stacked two 20-foot containers to save space and added stairs. The construction was completed in a short time, allowing us to meet the deadline for the product storage testing. 【Overview】 ■ Background leading to the introduction - An urgent need arose for a product storage testing room. - Due to lack of space, it had to be installed outside the building. ■ Solution - Stacked two 20-foot containers and added stairs. - Installed a door on the side of the container for the development staff to enter and exit. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "modification of marine containers" undertaken by Foods Tech Co., Ltd. There was a need to create a facility that serves as both a stock and supply tank for a large amount of aqueous raw materials within a limited budget. Therefore, a used marine container (20KL) was modified and installed on the rooftop. New supply valves and other components were added to enable automatic supply. We were able to install a tank that met our specifications at a low cost. 【Overview】 ■ Background leading to the introduction - There was a need to create a facility that serves as both a stock and supply tank for a large amount of aqueous raw materials within a limited budget. ■ Solution - A used marine container was modified and installed on the rooftop. - It was designed to supply without a pump, utilizing gravity (the marine tank is made of SUS and is hygienic). *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "General-purpose Vacuum Cooling Device" developed by Foods Tech Co., Ltd. After harvesting vegetables, they have a lot of residual moisture, so even if they are placed directly in the refrigerator, it takes time to cool down to a certain temperature, which affects their freshness. Therefore, we modified a used shipping container for production. It can be used on a rotating basis by individual farmers. Additionally, it can also be used as a cooling device, and when not in use, various items can be stored inside. 【Overview】 ■ Background leading to the introduction - After harvesting vegetables, it takes time to cool down to a certain temperature due to high residual moisture. - Large vacuum cooling devices are expensive to use, making it difficult to perform small-scale vacuum cooling. ■ Solution/Effect - Modified a used shipping container for production. - Installed a roller conveyor inside, allowing for loading and unloading while on pallets. - Can be easily transported on a truck, making it usable in any location. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "oil-water separation device" developed by Foods Tech Co., Ltd. In meat processing plants, fat from the meat accumulates in the pipes leading to the wastewater treatment facility, causing blockages, which required cleaning by external contractors at a high cost. We were looking for a solution to this issue. Therefore, we introduced this device. Since the fat no longer accumulates in the pipes, the cleaning costs have become zero. Additionally, since very little fat is now mixed in, the load on the wastewater treatment equipment has decreased, resulting in cleaner effluent and a significant reduction in BOD levels. [Overview] ■ Background leading to the introduction - Cleaning of the pipes was outsourced to external contractors, which was costly. - Fat that was not completely removed was contaminating the effluent, causing turbidity. ■ Solutions/Effects - By wrapping coils around the drainage pipes from the factory and applying a weak magnetic force, we made it easier to separate fat from water and softened the solidified fat. - We only extracted the softened fat floating on the surface of the raw water tank. - The fat was placed in the oil-water separator for further separation of the fat alone. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Sanitary Drainage Pit" developed by Foods Tech Co., Ltd. Conventional drainage traps had stagnant water known as sealing water, which caused odors, insect infestations, and bacterial growth. Therefore, this device was introduced. Since there is no stagnant water, it suppresses odors and insect occurrences. It can also inhibit bacterial growth. [Overview] ■ Background leading to the introduction - Stagnant water was the cause of odors, insect infestations, and bacterial growth. ■ Solution/Effect - The lid opens due to the weight of the water, allowing for automatic drainage, leaving no stagnant water in the pit. - It also prevents the intrusion of external pests such as insects and rodents. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the "Fully Automatic Vacuum Fryer" developed by Foods Tech Co., Ltd. In order to develop new products, we decided to create products using a vacuum fryer and were looking for a machine that could be operated by part-time workers. As a result, we introduced this equipment. Since it fries at low temperatures, it preserves the original flavor of the ingredients and is less likely to destroy nutrients compared to regular frying, resulting in products with a good texture. [Overview] ■ Background leading to the introduction - We were looking for a machine that could be operated by part-time workers. ■ Solutions/Effects - Since everything from ingredient input to product collection can be done automatically, one operator can also handle seasoning. - Setting and changing frying conditions and other parameters due to ingredient switching can be done easily, making it operable by part-time workers. *For more details, please refer to the PDF document or feel free to contact us.

Food Tech handles "fully automatic vacuum equipment." From the input of raw materials to vacuum, frying, oil draining, and discharge, everything is done automatically without manual labor, starting with the "fully automatic vacuum fryer," as well as a lineup of "vacuum dryers" and "vacuum immersion machines." Our company responds carefully to customer requests and provides suitable equipment. Please feel free to consult with us. 【Features】 <Fully Automatic Vacuum Fryer> ■ Retains the original color of the ingredients, resulting in an appealing finish ■ Low-temperature frying makes it difficult for nutrients and vitamins contained in the raw materials to break down ■ Low-temperature frying reduces oil oxidation, extending the shelf life ■ Can fry ingredients that are difficult to fry at room temperature, such as root vegetables containing dietary fiber ■ Enhances the flavor of the ingredients, resulting in a light, crispy texture *For more details, please refer to the PDF materials or feel free to contact us.

In medical facilities such as hospitals and clinics, proper treatment of wastewater containing blood and bodily fluids, as well as thorough hygiene management to prevent hospital-acquired infections, is essential. The "Sanitary Drainage Pit" employs a dry trap valve that eliminates any standing water within the pit, preventing the proliferation of pathogens and blocking unpleasant odors and air backflow from the drainage pipes. Routine cleaning and maintenance are easy, allowing for the long-term maintenance of a clean and strict hygienic environment that contributes to medical safety. 【Features】 ■ Blocks the backflow of pathogens, putrid odors, and chemical smells with a dry trap ■ Reduces the risk of bacterial growth in the pit with a structure that does not create standing water ■ Equipped with a mesh basket for easy daily cleaning, making it simple to maintain hygienic conditions ■ Suitable for drainage around operating rooms and examination rooms where high hygiene management is required ■ Flexible custom designs are possible to fit existing space and pipe sizes *For more details, please refer to the PDF materials or feel free to contact us.