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In our contract processing services, we combine various equipment for drying, crushing, mixing, calcining, and filtering, among others, to propose processing options tailored to our customers' needs. Even if you have seen or heard about the equipment, many may not have witnessed how it operates and processes materials. We would like to introduce five scenes of equipment in operation that are rarely shown to the public. You can check the equipment operation scenes through the related links.
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Regarding the anhydrous oxalic acid used for industrial purposes: - The current anhydrous oxalic acid we are using is being discontinued, and we are looking for alternative suppliers. - First, we would like a sample to see if it meets our specifications, and we want to consider future continuous supply as well. - We do not have enough stock, so we would like to purchase several dozen kilograms this time only. We have prepared a product introduction page for those interested. ◆ Examples of product applications: - Rust removal from metals - Stain removal and bleaching of wood - Electronic materials - Bleaching of fibers, etc. Please check the product introduction page for industrial anhydrous oxalic acid from the related link.
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Retinol, vitamin C, and fragrance components used in cosmetics are prone to degradation due to the effects of heat, light, and oxygen. This technology contributes to the protection of these ingredients and enhances stability in products through microencapsulation using cyclodextrin. Additionally, the sustained release function allows for the continuous release of active ingredients and fragrances. It also improves the dispersibility of lipophilic components and enables powder formulation, achieving high added value for skincare and haircare products. For more detailed information and supplementary materials, please check the related links.
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At Nippon Color Industry, we realize the high functionality of cosmetic ingredients through a composite particle technology utilizing the spray-drying method. By combining colored pigments and functional pigments at the particle level, we can reduce mixing unevenness, achieve uniform particle shapes, and provide an excellent feel during use. We also accommodate particle designs tailored to applications, such as core-shell structures and random structures, contributing to the enhancement of the added value of cosmetics. For more detailed information and supplementary materials, please check the related links.
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At Nippon Color Industry, we design and manufacture high-quality spherical particles with excellent flowability and packing properties by combining wet grinding and spray drying technologies. We support the development and mass production of next-generation battery materials, which require high packing density and functionality, by sphericalizing battery materials, including those for all-solid-state batteries and lithium-ion batteries, and forming uniform spherical particles. We propose optimal processing conditions tailored to our customers' material characteristics and applications, achieving the creation of high-value-added powders. For detailed information and supplementary materials, please check the related links.
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We are pleased to announce that an article from our company has been published in the "Monthly Fine Chemical (June Issue)" issued by CMC Publishing. Publication Medium: Monthly "Fine Chemical" (CMC Publishing) Issue: June 2026 (Vol. 55 No. 6) Theme: Designing Particle Surface Topography through Granulation Processes - Designing Multi-layer Particle Structures via Powder Processing and Applications to Apatite Particles - This article focuses on "particle surface structure," one of the factors influencing material properties, and explains the concept of surface control through powder processing. In particular, it introduces the technology for forming multi-layer structured particles using the spray-dry two-stage granulation method and its potential applications. Please check the related link for more information about the published magazine.
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We will be exhibiting at the "Composite Materials and Carbon Fair 2026" to be held on September 18, 2026 (Friday) at the Osaka Industry Creation Center. We kindly invite everyone to come and visit us. At this exhibition, we will introduce "Contract Processing that Supports the High Functionality of Carbon Materials" aimed at researchers, production engineers, and sales representatives from chemical trading companies. ≪Do you have any of these concerns?≫ ☑ Want to disperse CNTs or carbon fibers but can't achieve uniformity ☑ Considering improving the conductivity or adjusting the particle size of carbon materials ☑ Looking for processing methods to enhance conductivity and functionality □ Event Overview Name: Composite Materials and Carbon Fair 2026 Date: September 18, 2026 (Friday) 10:30 AM - 4:30 PM Venue: Osaka Industry Creation Center, 3rd and 4th Floors *Reception on the 4th Floor *Booth Number: 41 Admission Fee: Free Advance registration (free) can be done through the related link.
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This is a technical document that systematically summarizes the basic principles of spray drying and the considerations for condition design. It explains the mechanism of spray drying, the differences and characteristics of the three spraying methods, as well as the concepts of drying capacity, powder recovery methods, and points for particle size control. It organizes the fundamental knowledge necessary to specifically consider the utilization of spray drying, including benefits such as process shortening and improvement of powder characteristics. Recommended for: - Those who want to systematically understand the mechanism and characteristics of spray drying. - Those who want to know the differences in spraying methods and the considerations for selection. - Those who want to organize the design points for particle size and drying conditions. - Those who are considering the possibilities of process shortening and improvement of powder characteristics. The document download can be completed in about one minute via the related link.
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Have you ever struggled with constraints related to equipment, manpower, or processes in material development? This document views outsourcing and contracting as options that do not halt development and introduces examples of their use in the prototyping and condition-setting stages. Recommended for: - Those who have felt that "there is not enough equipment or manpower" in material development. - Those who have wanted to outsource part of the process during prototyping or condition-setting. - Those who are interested in outsourcing and contracting but want to first understand the concepts. You can complete the document download in about one minute via the related link.
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We provide a comprehensive overview of the entire process from inquiry to prototype implementation and follow-up after prototyping, including the differences between on-site prototyping and entrusted prototyping, as well as specific details about preparations and the schedule for the day. This information can help alleviate concerns such as "What should I prepare?" and "How will the day proceed?" and can be used as a reference to smoothly advance the prototyping process. Recommended for: - Those who want to confirm the procedures and preparations for the day of prototyping in advance - Those who want to understand the differences between on-site and entrusted prototyping - Those who want to organize the arrangements to smoothly advance the prototyping process The document download can be completed in about one minute via the related link.
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This is an introductory document summarizing what contract processing is, what can be requested, and includes basic concepts, actual procedures, and case studies. In addition to processing content (such as drying, crushing, mixing, and firing), it also introduces how to proceed with prototypes and condition setting, as well as examples that lead to cost and labor reductions. It is designed to provide a comprehensive overview for those considering contract processing for the first time. Recommended for: - Those who want to organize "what can be done" with contract processing - Those who want to know how much can be entrusted (processes and support scope) - Those who want to visualize the process from prototyping to mass production The document download can be completed in about one minute via the related link.
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This is a document summarizing the specifications of equipment available for contract processing, such as crushing, drying, firing, and mixing. It provides a list of specific specifications for each piece of equipment, including processing capacity, applicable particle size, and temperature conditions, allowing for easy reference. Recommended for: - Those who want to check if there is equipment available for the processing they want to do. - Those who want to consider specific specifications such as particle size, processing volume, and temperature conditions. - Those who want to assess the feasibility of achieving a processing process that meets their company's conditions. - Those who want to compare equipment in anticipation of transitioning from prototype to mass production. Downloading the document can be completed in about one minute via the related link.
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The roller compactor (https://www.nc-ind.com/equipment/000019.php) can compact powder into granules by applying a maximum compression pressure of 5t/cm. The processes of adding a binder to the powder, dewatering, and drying can be combined and shortened into one step. ◎ Advantages of compact granulation ◎ "Easy to handle" → Reduces dust generation and scattering of powders → Improves measurability, transportability, and volume reduction "Retains original properties" → Can compact granulate using only powder without a binder ■ Recommended for such products 【Battery materials (cathode and anode materials)】 ◎ Reduces the intergranular void ratio that can hinder the sintering process ※ Sintering furnaces are also available! ◎ Reduces costs associated with shaping using binder addition 【Resins, powder coatings, toner fine powders, cosmetic ingredients, resin additives, fertilizers, animal feed】 ◎ Increases bulk density, improving mixing stability and uniformity with other raw materials ※ Abundant mixing machines ◎ Prevents thermal degradation 【Additives, solid catalysts for industrial use】 ◎ Prevents modification due to binders ◎ Improves solubility and dispersibility in the next process, prevents segregation ◎ Enhances storage stability of granulated products ◎ Pre-treatment before extrusion and tablet pressing = particle size adjustment
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Battery materials for EVs, cosmetic ingredients including zinc oxide and titanium oxide, and fine ceramics materials for semiconductors and electronics are increasingly required to be "micronized" on a daily basis. The market size is also growing, and there are many requests from customers who want to achieve "powdering and micronization" using spray drying for research and development aimed at performance improvement and mass production. In our contract manufacturing, after spray-drying, we have analytical equipment that can quickly analyze the "particle shape, particle size distribution, moisture content, and bulk density" of the powder that customers want to know as soon as possible, on the same day. **Example of analysis items for powder after spray drying:** - **Particle shape:** Scanning Electron Microscope (SEM) Can observe up to 100,000 times magnification. - **Particle size distribution:** Particle size distribution measurement device Can measure dry powder directly in dry conditions. - **Moisture content:** Infrared moisture meter. - **Bulk density:** Bulk density measurement device. We have about 23 types of analytical equipment. You can view them in the "List of Analytical Equipment" below.
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Are you facing any concerns such as: - Contamination risks during each process and transportation due to the many manufacturing steps and numerous outsourcing partners? - The hassle of production management? - Extra time and costs incurred? With Nippon Color Industry, you can entrust the entire continuous process, as shown below, with just the movement between factories. 【Recommended Continuous Processes for Electronic Materials and Cosmetic Ingredients】 - Slurry adjustment - Solid-liquid separation of slurry: Reduced contamination risk through work in a booth separated from other factories - Drying of separated solids: Vacuum dryers equipped with air showers at indoor entrances and clean rooms * We have a proven track record with electronic materials and cosmetic ingredients. The drying process alone is also acceptable. - Mixing of raw materials after drying or crushing and packaging within a clean room.
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In recent years, the demand for electronic components has increased, and the cosmetics industry, which was affected by the COVID-19 pandemic, is gradually showing signs of recovery. Both electronic components and cosmetics are significantly impacted by contaminants and residues that can arise from raw materials during various manufacturing processes, which can affect the quality of the final product. Our company, specializing in contract manufacturing of chemicals, has installed vacuum shelf dryers in a clean room with a clean class of 100,000, allowing us to dry raw materials for electronic components, cosmetics, and more. To prevent the introduction of foreign substances from outside, we are also equipped with air showers at the entrance. Reducing contamination risks during the drying process leads to improved productivity across the entire manufacturing process. ■ Introduction to Vacuum Shelf Dryers (https://www.nc-ind.com/equipment/000024.php) - Capable of drying up to 720L at once 560L×1, 650L×1, 720L×2, totaling 4 units - Vacuum level: -98kPa, low-temperature drying below 80℃ - Moisture content can be reduced to 0.1% after drying
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Among chemical materials, those that are sensitive to heat, such as resins, synthetic rubber, and surfactants, can easily lead to quality defects when exposed to temperatures above 100°C, resulting in: × shape changes × discoloration × decomposition of additives × loss of the material's inherent properties. For such materials, "vacuum drying" under vacuum conditions (-98 kPa) at temperatures below 80°C is optimal. Our company has vacuum dryers capable of accommodating various raw material shapes and quantities, so if you are considering drying, please feel free to consult us. ■ Introduction to Vacuum Drying Equipment Shelf Vacuum Dryer (https://www.nc-ind.com/equipment/000024.php) - Can dry up to 720L (up to 288kg for a bulk density of 0.4) at once - Installed in a clean room Nauta Mixer (https://www.nc-ind.com/equipment/000029.php) - Can dry up to 2,000L at once → High processing capacity, leading to cost reduction! - Simultaneous mixing and drying through rotating and revolving screw arms → Uniform drying in a short time, even for raw materials with different densities.
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We have renewed our company and equipment guide brochure. If you are considering contract (commission) manufacturing of chemical materials, please take a look. You can download the PDF from the link below, or we will send a booklet to those who contact us. 【Benefits of Contract (Commission) Manufacturing】 ◎ No need for equipment introduction costs, time, or personnel training for future product and mass production of research and development items! ◎ Increased order volume and production volume of your own products ◎ Stable supply of existing products and BCP (Business Continuity Plan) measures 【Features of Nippon Color Industry】 ■ Specializing in contract manufacturing of chemical products Based on the technical expertise cultivated as a specialized company, we propose equipment and technology tailored to the shape (liquid, powder, pellets, etc.) and characteristics of the materials. ■ Capable of handling both single-process (individual processing) and multiple processes (one-stop processing) We own over 30 types of equipment capable of drying, filtration, washing, dehydration, grinding, calcination, mixing, and molding. We can accommodate small-scale prototypes in the research and development stage to mass production of several dozen tons per month. ■ Quality control of intermediate products and final products (before shipment) with analytical instruments and a quality management system.
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The filtration equipment known as the "filter press" is commonly used in wastewater treatment and food manufacturing sites, and there are few companies, including ours, that engage in contract manufacturing for chemicals. In addition to solid-liquid separation of slurries, it can also wash the cake within the process, efficiently removing unwanted components. We offer a lab machine that produces palm-sized dewatered cakes and a mass production machine that can adjust production volume by changing the number of filter frames. 【Recommended One-Stop Process】 ■ Slurry adjustment ■ Filter press for filtering, washing, and dewatering the slurry into a cake ⇒ Selection of filter cloths tailored to slurry characteristics is also possible ■ Drying the dewatered cake using a shelf dryer or vacuum agitation dryer ■ Packaging (paper bags, drums, bulk bags, etc.) *For more details, please refer to the PDF materials or feel free to contact us.
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Among the more than 30 types of equipment at Nippon Color Industry Co., Ltd., the spray dryer, which can spray-dry slurry (liquid) and turn it into powder in an instant, was among our top-class inquiries in the fiscal year 2021. We offer a lineup ranging from lab-sized machines that can produce from one day, to small machines suitable for production of several dozen to several hundred kilograms, which is not enough to use mass production machines, and mass production machines capable of producing several tens of tons per month. This is recommended for those who want to turn slurry into powder for the first time, or for those who find it difficult to introduce large equipment like a spray dryer due to high hurdles. 【Recommended One-Stop Process】 ■ Slurry adjustment ■ Wet grinding of slurry with a bead mill ⇒ Increases dispersion by reducing and uniformizing particle size in the slurry ■ Powdering slurry with a spray dryer ⇒ Shortens filtration, dehydration, drying, grinding, and classification processes ■ Firing dried powder in a roller hearth kiln ⇒ Increases strength and removes unnecessary components ■ Packaging (paper bags, drums, FIBC, etc.) *For more details, please refer to the PDF materials or feel free to contact us.
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Nihon Color Industry Co., Ltd. will participate in "Chemical Material Japan 2022 -ONLINE-" as Sakai Chemical Industry Co., Ltd., continuing from last year, along with Sakai Chemical Group's Resino Color Industry and SC Organic Chemistry. This year, we will showcase content themed around "problem-solving" that can be achieved through our chemical product contract processing. Would you like to solve your research and development and production management issues with us? We sincerely look forward to your visit. 【Event Overview】 ■ Duration: October 17, 2022 (Monday) 10:00 AM - October 28, 2022 (Friday) 5:00 PM * Open 24 hours. ■ Admission Fee: Free * As this is an online event, you can attend by registering in advance (free of charge). ■ Pre-registration URL: https://www.chemmate.jp/online/visitor/entry * For more details, please refer to the PDF document or feel free to contact us.
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