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  6. Reduction of Contamination Risk: Dry Processing in Clean Rooms

Reduction of Contamination Risk: Dry Processing in Clean Rooms

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last updated:Nov 02, 2022

日本カラー工業
日本カラー工業
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A clean room equipped to optimally dry raw materials for electronic components, cosmetics, etc., while minimizing foreign matter contamination.

In recent years, the demand for electronic components has increased, and the cosmetics industry, which was affected by the COVID-19 pandemic, is gradually showing signs of recovery. Both electronic components and cosmetics are significantly impacted by contaminants and residues that can arise from raw materials during various manufacturing processes, which can affect the quality of the final product. Our company, specializing in contract manufacturing of chemicals, has installed vacuum shelf dryers in a clean room with a clean class of 100,000, allowing us to dry raw materials for electronic components, cosmetics, and more. To prevent the introduction of foreign substances from outside, we are also equipped with air showers at the entrance. Reducing contamination risks during the drying process leads to improved productivity across the entire manufacturing process. ■ Introduction to Vacuum Shelf Dryers (https://www.nc-ind.com/equipment/000024.php) - Capable of drying up to 720L at once 560L×1, 650L×1, 720L×2, totaling 4 units - Vacuum level: -98kPa, low-temperature drying below 80℃ - Moisture content can be reduced to 0.1% after drying

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Reduction of Contamination Risk: Dry Processing in Clean Rooms

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  • Related Link - https://www.nc-ind.com/equipment/index.php

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We thoroughly manage quality not only for products after manufacturing but also during the processing stages. ■ Analysis examples (https://www.nc-ind.com/analyzer/) ✓ Foreign matter confirmation Microscope, scanning electron microscope, FT-IR ✓ Element content confirmation X-ray diffraction, ICP emission spectrometer, X-ray fluorescence device ✓ Particle size distribution Particle size distribution measurement device (capable of wet and dry measurement) We have a range of analytical instruments tailored to the properties of raw materials and products. Our company has over 30 types of equipment capable of drying, crushing, mixing, firing, and molding. We support our customers with the technology and thorough quality management cultivated as a specialist in contract manufacturing of chemical products.

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【Specialized Contract Services】 ■ Clean operations that avoid contamination in clean rooms ■ Heating, sintering, and heat treatment using fully automatic pusher-type continuous furnaces ■ Low-temperature drying using shelf-type vacuum dryers ■ Reduced pressure drying using Nauta mixers (vacuum dryers) ■ Spray drying using spray dryers ■ Wet fine grinding of water-based and solvent-based materials using bead mills ■ Filtration and washing using filter presses ■ Airflow drying using dry masters ■ Contamination prevention drying using sanitary-type atmospheric shelf dryers ■ Low-contamination grinding using various types of grinders

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日本カラー工業

日本カラー工業

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We have a variety of equipment and devices available, so if you are considering outsourcing chemical products, please consult our company, which specializes in contract services.

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