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  6. Binder-free and no drying required! A roller compactor that can perform powder compacting and granulation.

Binder-free and no drying required! A roller compactor that can perform powder compacting and granulation.

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last updated:Jan 10, 2023

日本カラー工業
日本カラー工業
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For dry granulation of chemicals, a roller compactor is recommended.

The roller compactor (https://www.nc-ind.com/equipment/000019.php) can compact powder into granules by applying a maximum compression pressure of 5t/cm. The processes of adding a binder to the powder, dewatering, and drying can be combined and shortened into one step. ◎ Advantages of compact granulation ◎ "Easy to handle" → Reduces dust generation and scattering of powders → Improves measurability, transportability, and volume reduction "Retains original properties" → Can compact granulate using only powder without a binder ■ Recommended for such products 【Battery materials (cathode and anode materials)】  ◎ Reduces the intergranular void ratio that can hinder the sintering process   ※ Sintering furnaces are also available!  ◎ Reduces costs associated with shaping using binder addition 【Resins, powder coatings, toner fine powders, cosmetic ingredients, resin additives, fertilizers, animal feed】  ◎ Increases bulk density, improving mixing stability and uniformity with other raw materials  ※ Abundant mixing machines  ◎ Prevents thermal degradation 【Additives, solid catalysts for industrial use】  ◎ Prevents modification due to binders  ◎ Improves solubility and dispersibility in the next process, prevents segregation  ◎ Enhances storage stability of granulated products  ◎ Pre-treatment before extrusion and tablet pressing = particle size adjustment

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nci_service.jpg

Binder-free and no drying required! A roller compactor that can perform powder compacting and granulation.

nci_service.jpg
nci_service.jpg
  • Related Link - https://www.nc-ind.com/equipment/index.php

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basic information

Our company has over 30 types of equipment capable of drying, filtration, washing, dewatering, crushing, mixing, firing, and molding. We support our customers with the technology cultivated as a specialized contract manufacturer of chemical products and thorough quality control.

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Applications/Examples of results

【Specialized Contract Services】 ■ Clean operations that avoid contamination in clean rooms ■ Heating, sintering, and heat treatment using fully automatic pusher-type continuous furnaces ■ Low-temperature drying using shelf-type vacuum dryers ■ Reduced pressure drying using Nauta mixers (vacuum dryers) ■ Spray drying using spray dryers ■ Wet fine grinding of water-based and solvent-based materials using bead mills ■ Filtration and washing using filter presses ■ Airflow drying using dry masters ■ Contamination prevention drying using sanitary-type atmospheric shelf dryers ■ Low-contamination grinding using various types of grinders

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日本カラー工業

日本カラー工業

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We have a variety of equipment and devices available, so if you are considering outsourcing chemical products, please consult our company, which specializes in contract services.

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